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 Hits: 27898 Size: 39.46 KB Posted: 10/14/12 '84-96 fullsize Ford truck EFI Fuel Flow
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[url=https://www.supe... |  Hits: 666 Size: 80.09 KB Posted: 3/16/24 '92-96 Bronco Fuel Pump & Level Wiring
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Tank connectors & pinou... |  Hits: 9300 Size: 49.54 KB Posted: 1/13/18 '92-96 (&'97 >8500GVWR) Gasoline F-series Dual Tank Switch
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'92-... |  Hits: 59449 Size: 54.36 KB Posted: 1/20/06 FDM & Fuel Pressure
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Maximum fuel pressure is obtainable at WOT ... |  Hits: 16277 Size: 69.08 KB Posted: 7/27/11 This is the valve head from the Fuel Delivery Module (FDM) used in '90-04 F-series & Broncos (and so... |
 Hits: 3386 Size: 60.69 KB Posted: 4/4/21 Fuel Delivery Module
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The FDM is mounted to the tank plate (wit... |  Hits: 145 Size: 82.42 KB Posted: 8/3/24 Brazilian Bosch Fuel Delivery Module
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Short of spending ~$35... |  Hits: 1412 Size: 96.15 KB Posted: 7/14/20 Factory fuel pump motor from a '95 5.8L Bronco |  Hits: 15926 Size: 49.83 KB Posted: 10/2/04 V8 Fuel Pressure Port, Distributor, IAC, & Vacuum Tree (top R)
[url=http://www.supermotors.net/regi... |  Hits: 28147 Size: 73.98 KB Posted: 9/18/10 Fuel Pressure Gauge
A Sears/Craftsman gauge costs $35-55, but many parts stores will loan/rent tools... |
 Hits: 3745 Size: 80.58 KB Posted: 7/22/12 The '93 frame-to-engine fuel line guide (under the driver's feet) uses riveted spring steel clips. ... |  Hits: 425 Size: 63.81 KB Posted: 2/18/24 Tank Delete
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To temporarily (or indefinitely) run any '90-96... |  Hits: 2463 Size: 53.34 KB Posted: 5/6/20 Canister Purge Valve (CANP/CPRV)
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The port farther from the conn... | ![Carbon Canister (aka Charcoal Canister, Vapor Canister)
[url=http://www.amazon.com/dp/B000C5DI20/]Mo...](https://www.supermotors.net/getfile/529006/thumbnail/carbon-canister.jpg) Hits: 24428 Size: 60.54 KB Posted: 6/10/07 Carbon Canister (aka Charcoal Canister, Vapor Canister)
[url=http://www.amazon.com/dp/B000C5DI20/]Mo... |  Hits: 1296 Size: 70.2 KB Posted: 5/22/22 '87-95 4.9L MAP Vapor System with CANP
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The Evaporative Emissio... |
 Hits: 1200 Size: 67.39 KB Posted: 5/22/22 '87-95 5.0L MAP Vapor System with CANP
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The Evaporative Emissio... |  Hits: 1462 Size: 67.16 KB Posted: 5/22/22 '87-95 5.8L MAP Vapor System with CANP
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The Evaporative Emissio... |  Hits: 28864 Size: 83.55 KB Posted: 9/14/05 Fuel Lines 95 Bronco (all EFI similar)
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Supply (pressure) lines ... |  Hits: 3285 Size: 78.31 KB Posted: 5/10/15 93 F-series Fuel Lines |  Hits: 860 Size: 64.88 KB Posted: 3/13/21 '93-95 Lightning Evaporative Emissions |
 Hits: 300 Size: 41.92 KB Posted: 2/18/24 Vapor Management Valve (VMV) replaces CANP on some '94-95 & all '96 trucks under 8500GVWR
IF THE IMA... | ![V8 [url=https://www.amazon.com/dp/B000C5BLCY]Vapor Management Valve (VMV, Ford F5TZ9C915A, Motorcraf...](https://www.supermotors.net/getfile/1172046/thumbnail/vmvsys.jpg) Hits: 407 Size: 85.02 KB Posted: 2/18/24 V8 [url=https://www.amazon.com/dp/B000C5BLCY]Vapor Management Valve (VMV, Ford F5TZ9C915A, Motorcraf... |  Hits: 11296 Size: 66.51 KB Posted: 11/6/09 The larger surface-mounted C441 (WPT454) was used until '93; in '94, it switched to the smaller roun... | ![Fuel Pump Connector comparison
[url=https://www.supermotors.net/registry/media/1126824][img]https:/...](https://www.supermotors.net/getfile/1164369/thumbnail/pumpconnectors8797.jpg) Hits: 1632 Size: 66.84 KB Posted: 3/13/21 Fuel Pump Connector comparison
[url=https://www.supermotors.net/registry/media/1126824][img]https:/... |  Hits: 18462 Size: 103.38 KB Posted: 7/19/09 Early EFI Fuel Pump Connectors C441 (WPT-454) used through '93. '94-96 use the same wire colors, bu... |
!['87-96 Fuel Cap w/tether [url=https://www.amazon.com/dp/B000O0G9DS]Ford F4TZ-9030-C[/url] ([url=http...](https://www.supermotors.net/getfile/1169365/thumbnail/fuelcap.jpg) Hits: 1022 Size: 57.55 KB Posted: 5/22/22 '87-96 Fuel Cap w/tether [url=https://www.amazon.com/dp/B000O0G9DS]Ford F4TZ-9030-C[/url] ([url=http... | !['87-96 Filler Neck
See also:
[url=https://www.supermotors.net/registry/media/1150549][img]https://w...](https://www.supermotors.net/getfile/767952/thumbnail/fillerneck93.jpg) Hits: 8967 Size: 75.44 KB Posted: 11/14/09 '87-96 Filler Neck
See also:
[url=https://www.supermotors.net/registry/media/1150549][img]https://w... |  Hits: 9171 Size: 72.65 KB Posted: 5/7/07 The early-style fuel filler neck (EOTZ-9034-A) has a thin flexible plastic tube slid into a steel gu... |  Hits: 14383 Size: 93.18 KB Posted: 1/25/06 Fuel Filler Necks
Early trucks use a small corrugated plastic vent tube tucked into the top of the ... |  Hits: 4700 Size: 33.49 KB Posted: 5/17/07 SOLD Fuel Filler Neck from '95 Bronco
Fits all '80-96 fleetside aft-axle tank. Includes original m... |
 Hits: 313 Size: 99.53 KB Posted: 2/18/24 Filler Neck Comparison
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The steel is the same for gas trucks be... |  Hits: 300 Size: 45.85 KB Posted: 2/18/24 When a truck (or even just a tank) is abandoned with gas in it, the souring fuel (especially with et... |  Hits: 2093 Size: 42.36 KB Posted: 6/20/19 This truck's tanks were slow to fill, so I replaced the soft inner fill hoses with common 1" PE... |  Hits: 25371 Size: 60.15 KB Posted: 1/20/06 Fuel Tank mounting & rollover valves
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Despite the details shown... |  Hits: 1522 Size: 78.48 KB Posted: 3/15/19 Bronco Tank Vapor Hose
It takes slightly more than a foot to connect the steel vapor line on the fr... |
![Vapor Valves
The smaller valve ([url=https://www.amazon.com/dp/B008D33ZF8/]E7DZ-9B593-A[/url]) uses...](https://www.supermotors.net/getfile/767956/thumbnail/vaporvalves.jpg) Hits: 11410 Size: 76.45 KB Posted: 11/14/09 Vapor Valves
The smaller valve ([url=https://www.amazon.com/dp/B008D33ZF8/]E7DZ-9B593-A[/url]) uses... |  Hits: 9223 Size: 98.87 KB Posted: 7/12/03 To remove the tank, begin by disconnecting the wiring and vent line, & removing most of the skid pla... |  Hits: 8295 Size: 84.1 KB Posted: 7/12/03 Filler Neck
Loosen the hose clamp at the tank & pull the outer filler neck off the tank. There is a... |  Hits: 9355 Size: 78.22 KB Posted: 7/12/03 Fittings
With the tank lowered, the fuel lines can be disconnected using the appropriate tool. I p... |  Hits: 306 Size: 98.08 KB Posted: 2/18/24 '93 Bronco Tank Details
IF THE IMAGE IS TOO SMALL, click it. |
 Hits: 10876 Size: 64.72 KB Posted: 4/20/11 Recall check valve (1L3Z-9J274-AA) prevents fuel transfer between tanks (until it wears out, like th... |  Hits: 7262 Size: 67.09 KB Posted: 6/15/12 Ford has been using hard nylon fuel tubing since the early 80s - I don't know why anyone is still us... |  Hits: 3406 Size: 50.42 KB Posted: 6/11/12 This is factory '85-91 fuel tubing, and it's what's inside the factory '92-up braided stainless. It... |  Hits: 8201 Size: 62.19 KB Posted: 5/1/12 '86-91 Fuel Lines
Garter Spring Safety Clips w/tethers
9mm E7AZ9A317A (E7AZ9A317AA)
12.5mm E7AZ9A31... |  Hits: 10686 Size: 39.56 KB Posted: 1/20/06 Fuel Line Fittings
The large scissor tool works best on garter springs; the small scissor works best... |
!['92-96 Fuel Lines (gas)
[url=http://www.supermotors.net/registry/media/950180][img]http://www.super...](https://www.supermotors.net/getfile/919580/thumbnail/fuellines92.jpg) Hits: 8346 Size: 65.1 KB Posted: 5/1/12 '92-96 Fuel Lines (gas)
[url=http://www.supermotors.net/registry/media/950180][img]http://www.super... |  Hits: 11872 Size: 74.28 KB Posted: 11/6/09 Wash & dry the top of the pump plate before disconnecting the lines or loosening the lock ring. Bef... |  Hits: 132 Size: 70.06 KB Posted: 7/30/24 Quick-Connect Cleaning
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Before putting a tool into a fuel li... |  Hits: 30779 Size: 34.94 KB Posted: 3/20/07 Quick-Disconnect Fittings
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The fittings at the '92-up fuel filt... |  Hits: 10262 Size: 35.73 KB Posted: 8/27/10 This filter is for plastic hairpin fittings on older trucks - the correct filter for this truck has ... |
 Hits: 5247 Size: 104.56 KB Posted: 9/10/14 Fuel Bail Repair
This stainless fuel quick-connect was used on Ford trucks from '92 to at least '97... |  Hits: 8706 Size: 99.17 KB Posted: 7/12/03 Clean
Before opening the tank, buy a NEW O-ring and wash any dirt away from the pump plate. |  Hits: 8093 Size: 94.38 KB Posted: 7/12/03 Lock Ring
Cleaning also makes it much easier to turn the ring. |  Hits: 1668 Size: 56.46 KB Posted: 1/1/18 Use a non-sparking tool to turn the ring, like a brass drift & dead-blow hammer.
[url=https://www.s... |  Hits: 7798 Size: 75.24 KB Posted: 7/12/03 Unlock Ring
A non-sparking drift is preferred, but with some water still on the tank, the chance of ... |
 Hits: 9913 Size: 98.4 KB Posted: 7/12/03 FDM Removal
Once the lock ring is removed, break the O-ring seal & lift the FDM from the tank. The... |  Hits: 67 Size: 46.11 KB Posted: 7/30/24 Spoiled Gas Residue
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After ~5 years, gasoline sours and eventua... |  Hits: 4093 Size: 66.29 KB Posted: 8/27/07 SOLD F150 Rear Tank ('90-91)
Actual size: 35x27x8" @ 31.5 lbs
I cleaned most of the goo off th... |  Hits: 5327 Size: 70.17 KB Posted: 5/16/09 SOLD Bronco Gas Tank
Large sender hole for '90-96 w/FDM, and some older. Suitable for upgrade fr... |  Hits: 8262 Size: 110.09 KB Posted: 7/12/03 Reservoir Removal
Remove the level sender upper mounting screw, press & hold the lock clip down, the... |
 Hits: 9476 Size: 80.96 KB Posted: 7/12/03 '87-96 Bronco Level Sender engineering number
FOTF-9A299-AA
11/7/95-3
Fuel Tank Sending Unit
Servi... |  Hits: 6498 Size: 74.5 KB Posted: 6/25/09 The level sender merely screws to the side of the FDM & its wire plugs onto the tank plate. Before ... |  Hits: 8998 Size: 109.94 KB Posted: 7/12/03 FDM Wiring
To temporarily or permanently convert a '90-up 2-tank truck to a single tank, read thi... |  Hits: 7809 Size: 111.8 KB Posted: 7/12/03 Pump Connection
When replacing the FDM, the pump inside it, or just the reservoir head, the original... |  Hits: 8958 Size: 116.35 KB Posted: 7/12/03 Skid Plate & Pads
If the pads are beyond re-use, I recommend camper shell mounting tape because it'... |
 Hits: 249 Size: 105.38 KB Posted: 2/18/24 Tank Skidplate Dents
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The skidplate isn't very strong, so de... |  Hits: 11571 Size: 33.07 KB Posted: 11/19/05 Fuel Injector Types
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TSB 98-9-9 Fuel Injector Testing Informati... |  Hits: 8924 Size: 40.7 KB Posted: 10/26/05 Fuel Injector PNs & Specs
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See also:
[url=https://www.supermoto... |  Hits: 364 Size: 87.93 KB Posted: 2/18/24 Stuck Injectors can be freed by simply grounding the EEC wire (NOT the red wire) while the key is in... |  Hits: 0 Size: 70.96 KB Posted: 4/14/25 V8 Injector Swap
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Even with my size 9 hands, it's surprising... |
 Hits: 24664 Size: 41.58 KB Posted: 1/22/06 The fuel pressure regulator (Motorcraft '93-95 Lightning CM4764; '88-95 5.8L [url=http://www.amazon... |  Hits: 487 Size: 59.29 KB Posted: 9/1/22 Fuel Pump Warning Tag
IF THE IMAGE IS TOO SMALL, click it.
This was hung in new trucks to inform ow... | ![Inertia Switch old style
[url=https://www.supermotors.net/registry/media/862997][img]https://www.su...](https://www.supermotors.net/getfile/178339/thumbnail/inertia-switch-1.jpg) Hits: 9924 Size: 39.51 KB Posted: 2/17/05 Inertia Switch old style
[url=https://www.supermotors.net/registry/media/862997][img]https://www.su... |  Hits: 12479 Size: 59.21 KB Posted: 11/10/05 Inertia Switches
The old switch ('84~89) was installed on the firewall either just forward of the b... |  Hits: 14342 Size: 47.71 KB Posted: 11/12/05 Inertia Switches cracked open
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Typical locations for Bronco & F... |
![Inertia Switch new style
[url=http://www.supermotors.net/registry/media/262703][img]http://www.supe...](https://www.supermotors.net/getfile/178340/thumbnail/inertia-switch-2.jpg) Hits: 9927 Size: 22.35 KB Posted: 2/17/05 Inertia Switch new style
[url=http://www.supermotors.net/registry/media/262703][img]http://www.supe... |  Hits: 12392 Size: 58.53 KB Posted: 11/14/09 '92-96 Inertia Switch
Push in notch to reset. Remove the kick panel & pry the red button up throug... |  Hits: 2575 Size: 51.92 KB Posted: 9/11/16 92-93 Inertia Fuel Shutoff Switch Reset Indicator
[url=http://www.supermotors.net/vehicles/registry... |  Hits: 10148 Size: 89.96 KB Posted: 6/25/09 Fuel Tank Capacity '92 & '95
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For wheelbase, see this:
[url... |  Hits: 327 Size: 126.22 KB Posted: 3/6/24 Fuel Additives
These are what I use when I think my gas trucks need some fuel system maintenance.... |
 Hits: 0 Size: 83.07 KB Posted: 12/25/24 96 F150 5.0L Front Tank
Even though the truck ran on this tank when it was bought, it didn't run ... | | | | |