TSB 96-20-11 (supersedes TSBs 90-17-06 & 95-14-09A) IS 6661, P.1
IF THE IMAGE IS TOO SMALL, click it...
Hits: 6106
Size: 73.48 KB
Posted: 11/13/04
TSB 96-20-11 (supersedes TSBs 90-17-06 & 95-14-09A) IS 6661, P.1 IF THE IMAGE IS TOO SMALL, click it...
Technical Service Bulletin 96-20-11 (supersedes TSBs 90-17-06 & 95-14-09A) Instruction Sheet 6661, P...
Hits: 3568
Size: 86.38 KB
Posted: 11/13/04
Technical Service Bulletin 96-20-11 (supersedes TSBs 90-17-06 & 95-14-09A) Instruction Sheet 6661, P...
TSB 96-20-11 (supersedes TSBs 90-17-06 & 95-14-09A) I.S. 6661, P.3

[url=http://www.supermotors.net/...
Hits: 3181
Size: 56.3 KB
Posted: 11/13/04
TSB 96-20-11 (supersedes TSBs 90-17-06 & 95-14-09A) I.S. 6661, P.3 [url=http://www.supermotors.net/...
TSB 962011 (supersedes TSBs 901706 & 951409A) I.S. 6661, P.4

[url=http://www.supermotors.net/regist...
Hits: 3434
Size: 35.77 KB
Posted: 11/13/04
TSB 962011 (supersedes TSBs 901706 & 951409A) I.S. 6661, P.4 [url=http://www.supermotors.net/regist...
TSB 962011 (supersedes TSBs 901706 & 951409A) I.S. 6661, P.5

[url=http://www.supermotors.net/vehicl...
Hits: 3105
Size: 43.53 KB
Posted: 11/13/04
TSB 962011 (supersedes TSBs 901706 & 951409A) I.S. 6661, P.5 [url=http://www.supermotors.net/vehicl...
TSB 962011 (supersedes TSBs 901706 & 951409A) I.S. 6661, P.6

[url=http://www.supermotors.net/vehicl...
Hits: 2952
Size: 39.9 KB
Posted: 11/13/04
TSB 962011 (supersedes TSBs 901706 & 951409A) I.S. 6661, P.6 [url=http://www.supermotors.net/vehicl...
TSB 962011 (supersedes TSBs 901706 & 951409A) I.S. 6661, P.7

[url=http://www.supermotors.net/vehicl...
Hits: 2883
Size: 32.06 KB
Posted: 11/13/04
TSB 962011 (supersedes TSBs 901706 & 951409A) I.S. 6661, P.7 [url=http://www.supermotors.net/vehicl...
TSB 962011 (supersedes TSBs 901706 & 951409A) I.S. 6661, P.8

[url=http://www.supermotors.net/vehicl...
Hits: 2848
Size: 31.02 KB
Posted: 11/13/04
TSB 962011 (supersedes TSBs 901706 & 951409A) I.S. 6661, P.8 [url=http://www.supermotors.net/vehicl...
TSB 962011 (supersedes TSB 951409A) I.S. 6661, P.9

The hole at the bottom seems to be sized for the...
Hits: 3034
Size: 25.77 KB
Posted: 11/13/04
TSB 962011 (supersedes TSB 951409A) I.S. 6661, P.9 The hole at the bottom seems to be sized for the...
Drip Rail Cracks

Later, I found these additional cracks:
[url=http://www.supermotors.net/registr...
Hits: 4890
Size: 53.11 KB
Posted: 8/3/03
Drip Rail Cracks Later, I found these additional cracks: [url=http://www.supermotors.net/registr...
Drip Rail Cracks

Later, I found these additional cracks:
[url=http://www.supermotors.net/registr...
Hits: 4337
Size: 54.18 KB
Posted: 8/3/03
Drip Rail Cracks Later, I found these additional cracks: [url=http://www.supermotors.net/registr...
This isn't nearly as bad as many that I've seen (including the body I'm moving out of), but since I'...
Hits: 2512
Size: 50.04 KB
Posted: 5/21/12
This isn't nearly as bad as many that I've seen (including the body I'm moving out of), but since I'...
Don't cut out the paper centers of the holes at the corners, or you won't be able to center-punch th...
Hits: 2555
Size: 69.62 KB
Posted: 5/21/12
Don't cut out the paper centers of the holes at the corners, or you won't be able to center-punch th...
After marking the holes & cuts, I checked that the drill bit wouldn't hit the outer skin, and then p...
Hits: 2451
Size: 47.5 KB
Posted: 5/21/12
After marking the holes & cuts, I checked that the drill bit wouldn't hit the outer skin, and then p...
Join the holes to open the access. An air chisel is quieter, quicker, and safer - especially if the ...
Hits: 2396
Size: 47.92 KB
Posted: 5/21/12
Join the holes to open the access. An air chisel is quieter, quicker, and safer - especially if the ...
These pics fan across each opening.  Note the distinct difference in the lip of the roof panel.  The...
Hits: 2480
Size: 58.52 KB
Posted: 5/21/12
These pics fan across each opening. Note the distinct difference in the lip of the roof panel. The...
A knotted cup brush on the 4.5-inch grinder strips the paint, and a 1/8-inch drill stops the cracks....
Hits: 2730
Size: 58.07 KB
Posted: 5/21/12
A knotted cup brush on the 4.5-inch grinder strips the paint, and a 1/8-inch drill stops the cracks....
I'll spare you hi-res pics of my gorilla welding, but I got the holes & cracks closed up with enough...
Hits: 2572
Size: 63.06 KB
Posted: 5/21/12
I'll spare you hi-res pics of my gorilla welding, but I got the holes & cracks closed up with enough...
Some of the primer & foam burned inside, but not as much as I expected.
Hits: 2296
Size: 74.32 KB
Posted: 5/21/12
Some of the primer & foam burned inside, but not as much as I expected.
Since the kits aren't available (I make copies now), I just cut up the scraps from the access holes ...
Hits: 2392
Size: 64.7 KB
Posted: 5/25/12
Since the kits aren't available (I make copies now), I just cut up the scraps from the access holes ...
After rough-bending some scrap metal into shape, test-fit it & adjust it a few times.  Then scuff al...
Hits: 2643
Size: 73.99 KB
Posted: 5/25/12
After rough-bending some scrap metal into shape, test-fit it & adjust it a few times. Then scuff al...
Fit & glue the reinforcements.  Once the adhesive (JB-Kwik in this case) sets up, apply primer/seale...
Hits: 2450
Size: 56.92 KB
Posted: 5/25/12
Fit & glue the reinforcements. Once the adhesive (JB-Kwik in this case) sets up, apply primer/seale...
I found a piece of scrap about the right thickness, cut it into plates, fit them to the body's curve...
Hits: 2501
Size: 48.9 KB
Posted: 6/13/12
I found a piece of scrap about the right thickness, cut it into plates, fit them to the body's curve...
After tracking down some 1/4-inch all-steel pop rivets (which are surprisingly RARE) and a rivettool...
Hits: 2511
Size: 50.1 KB
Posted: 6/14/12
After tracking down some 1/4-inch all-steel pop rivets (which are surprisingly RARE) and a rivettool...
Drip Rail Repair Parts for '80-96 Broncos (16pcs 1/4" steel pop rivets - not shown but availabl...
Hits: 638
Size: 61.06 KB
Posted: 3/23/22
Drip Rail Repair Parts for '80-96 Broncos (16pcs 1/4" steel pop rivets - not shown but availabl...
'78-96 Bronco Drip Rail Repair TSB 95-14-09A
IF THE IMAGE IS TOO SMALL, click it.

After removing th...
Hits: 418
Size: 56.1 KB
Posted: 7/19/22
'78-96 Bronco Drip Rail Repair TSB 95-14-09A IF THE IMAGE IS TOO SMALL, click it. After removing th...
    

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