10Plates.JPG 8485 hits | 40.88 KB | Posted: 4/6/06 $80 plus shipping by USPS Priority in the US from 38133. Each about 10" front-to-back and just...
FPAccessKit.JPG 3504 hits | 49.27 KB | Posted: 8/3/12 Access Plate Kit
Plate length (front-to-back) varies, but all are more than 3 ridges wide. This sh...
82Plates.JPG 3278 hits | 61.84 KB | Posted: 8/2/12 Raw cover plates cut from my old '82 body tub.
I'll clean up the rough edges, drill the screw holes...
FPAccess.jpg 6508 hits | 20.71 KB | Posted: 4/5/06 Installation of fuel pump access hole cover panel. Before cutting, make sure your new cover plate w...
Disco Fuel Pump.JPG 8762 hits | 77.37 KB | Posted: 8/6/03 Factory fuel pump access on a Land Rover Discovery & Discovery Series II. This is the idea behind t...
01BeforeAfter.JPG 5379 hits | 77.21 KB | Posted: 6/25/09 Because of my jump seats, it's easier for me to roll the floor cover from the front. But for most B...
01BeforeB.JPG 4906 hits | 54.53 KB | Posted: 11/5/09 This '93EB was abaondoned for ~6 years, resulting in (among MANY other problems) a seized fuel pump.
01BeforeC.JPG 5037 hits | 71.65 KB | Posted: 11/5/09 For most Broncos, like this stock '93EB, only the rear threshhold has to be removed to fold the carp...
02Bolts.JPG 5138 hits | 80.18 KB | Posted: 6/25/09 Since I applied anti-seize lube when I installed them years ago, these bolts are easy to remove now;...
01Tools.JPG 6562 hits | 68.77 KB | Posted: 4/5/06 This procedure will make accessing the fuel pump or fuel level sender in any fullsize Bronco much ea...
02Welds.JPG 6756 hits | 50.04 KB | Posted: 4/5/06 Locate the line of spot welds holding the bed down on the body mount channel. The lip of the channe...
03Welds.JPG 6158 hits | 40.53 KB | Posted: 4/5/06 This shows the welds' locations in relation to the lip of the channel. Cut behind this lip; the fro...
04Tape.JPG 7067 hits | 58.01 KB | Posted: 4/5/06 The front of the hole (at the back of the channel's lip) should be no more than 26" forward fro...
03Check.JPG 5279 hits | 68.71 KB | Posted: 11/5/09 Find the line of spot welds, place the plate where it will go, then trace across its front & rear ed...
05Start.JPG 5836 hits | 56.44 KB | Posted: 4/5/06 A 4 1/2" angle grinder with a thin wheel is probably the easiest BUT MOST DANGEROUS way to make...
03Hol.JPG 4819 hits | 76.57 KB | Posted: 11/5/09 Sketch the cut line corners INSIDE the trace lines, and along the crease in the bottom of the channe...
03Hole.JPG 4573 hits | 50.46 KB | Posted: 6/25/09 NOT following my own advice, I didn't trace the cover plate onto the floor first. This first hole i...
03HoleK.JPG 4736 hits | 72.05 KB | Posted: 11/5/09 The rear holes are noticeably closer to the gas tank than the front, so don't punch down when the dr...
04Holes.JPG 4586 hits | 51.49 KB | Posted: 6/25/09 NOT following my own advice, I didn't trace the cover plate onto the floor first. The front L hole ...
06Cut.JPG 5724 hits | 70.42 KB | Posted: 4/5/06 If you use a saw, make SURE you don't puncture the gas tank or cut the fuel lines & wires. Even if ...
05SawCheck.JPG 4490 hits | 46.02 KB | Posted: 6/25/09 Before ripping through the tank, I checked the depth against the fully-lowered blade. At the rear L...
06Sawed.JPG 4531 hits | 74.74 KB | Posted: 11/5/09 Be aware of the distance from the floor to the tank at all times, and remember that the fuel lines, ...
06Saw.JPG 4495 hits | 56.8 KB | Posted: 6/25/09 The front edge has the most depth clearance for the tank & fuel lines, so I cut it 1st. The lip (vi...
07Size.JPG 5787 hits | 47.68 KB | Posted: 4/5/06 This is about where the hole should be. DO NOT CUT everything out like this pic shows - I'm harvest...
08Size.JPG 6357 hits | 54.75 KB | Posted: 4/5/06 This is where the hole should be. DO NOT CUT everything out like this pic shows - I'm harvesting th...
07Sawed.JPG 4509 hits | 52.91 KB | Posted: 6/25/09 I tilted the jigsaw for the remaining 3 cuts to ensure I didn't puncture the tank below.
A slitting...
89BBuWhXLT.jpg 497 hits | 53.92 KB | Posted: 11/4/21 An air chisel is probably the quickest & safest way to cut the floor, because it doesn't risk damage...
95BWhXLT.jpg 427 hits | 71.93 KB | Posted: 11/4/21 An air chisel is probably the quickest & safest way to cut the floor, because it doesn't risk damage...
96BBkXLT.jpg 389 hits | 83.49 KB | Posted: 11/4/21 An air chisel is probably the quickest & safest way to cut the floor, because it doesn't risk damage...
08Open.JPG 4879 hits | 58.51 KB | Posted: 6/25/09 If you look closely in the shadow at the top, you'll see that I cut the vapor hose. Fortunately, it...
10DoubleCheck.JPG 4244 hits | 51.08 KB | Posted: 6/25/09 A quick way to make sure the plate will cover the hole. All the screw holes in the plate should be ...
09Open.JPG 4898 hits | 69.11 KB | Posted: 6/25/09 The lock ring is ~5" across, so a hole only 7" front-to-back is more than enough to work t...
11Narrow.JPG 3068 hits | 94.34 KB | Posted: 5/24/12 Even this is plenty of space to remove & install the pump, so don't cut a massive hole. Smaller is ...
15aDistance.JPG 4744 hits | 71.95 KB | Posted: 6/25/09 Tank Clearances for standard body mounts in good condition (these are Energy polyurethane). Collaps...
16Screw.JPG 4351 hits | 61.48 KB | Posted: 6/25/09 After the repairs to the pump &/or sender, clean the floor around the hole, expose the sealant on th...
17Screwed.JPG 3953 hits | 61.91 KB | Posted: 6/25/09 Along the front edge, the screw tips MAY contact the beam under the floor. To avoid this, position ...
PlateRemove.JPG 2974 hits | 95.58 KB | Posted: 6/24/12 If the plate ever has to be removed again, remove all the screws & pry up the sealant. It's MUCH ea...
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