Steve83 > 1983 Ford Bronco > open folder Bronco Fuel Pump Access Hole

$80 plus shipping by USPS Priority in the US from 38133. Each about 10" front-to-back and just...
Hits: 8485
Size: 40.88 KB
Posted: 4/6/06
$80 plus shipping by USPS Priority in the US from 38133. Each about 10" front-to-back and just...		Access Plate Kit Plate length (front-to-back) varies, but all are more than 3 ridges wide. This sh...
Hits: 3504
Size: 49.27 KB
Posted: 8/3/12
Access Plate Kit Plate length (front-to-back) varies, but all are more than 3 ridges wide. This sh...		Raw cover plates cut from my old '82 body tub. I'll clean up the rough edges, drill the screw holes...
Hits: 3278
Size: 61.84 KB
Posted: 8/2/12
Raw cover plates cut from my old '82 body tub. I'll clean up the rough edges, drill the screw holes...		Installation of fuel pump access hole cover panel. Before cutting, make sure your new cover plate w...
Hits: 6508
Size: 20.71 KB
Posted: 4/5/06
Installation of fuel pump access hole cover panel. Before cutting, make sure your new cover plate w...		Factory fuel pump access on a Land Rover Discovery & Discovery Series II. This is the idea behind t...
Hits: 8762
Size: 77.37 KB
Posted: 8/6/03
Factory fuel pump access on a Land Rover Discovery & Discovery Series II. This is the idea behind t...
Because of my jump seats, it's easier for me to roll the floor cover from the front. But for most B...
Hits: 5379
Size: 77.21 KB
Posted: 6/25/09
Because of my jump seats, it's easier for me to roll the floor cover from the front. But for most B...		This '93EB was abaondoned for ~6 years, resulting in (among MANY other problems) a seized fuel pump.
Hits: 4906
Size: 54.53 KB
Posted: 11/5/09
This '93EB was abaondoned for ~6 years, resulting in (among MANY other problems) a seized fuel pump.		For most Broncos, like this stock '93EB, only the rear threshhold has to be removed to fold the carp...
Hits: 5037
Size: 71.65 KB
Posted: 11/5/09
For most Broncos, like this stock '93EB, only the rear threshhold has to be removed to fold the carp...		Since I applied anti-seize lube when I installed them years ago, these bolts are easy to remove now;...
Hits: 5138
Size: 80.18 KB
Posted: 6/25/09
Since I applied anti-seize lube when I installed them years ago, these bolts are easy to remove now;...		This procedure will make accessing the fuel pump or fuel level sender in any fullsize Bronco much ea...
Hits: 6562
Size: 68.77 KB
Posted: 4/5/06
This procedure will make accessing the fuel pump or fuel level sender in any fullsize Bronco much ea...
Locate the line of spot welds holding the bed down on the body mount channel. The lip of the channe...
Hits: 6756
Size: 50.04 KB
Posted: 4/5/06
Locate the line of spot welds holding the bed down on the body mount channel. The lip of the channe...		This shows the welds' locations in relation to the lip of the channel. Cut behind this lip; the fro...
Hits: 6158
Size: 40.53 KB
Posted: 4/5/06
This shows the welds' locations in relation to the lip of the channel. Cut behind this lip; the fro...		The front of the hole (at the back of the channel's lip) should be no more than 26" forward fro...
Hits: 7067
Size: 58.01 KB
Posted: 4/5/06
The front of the hole (at the back of the channel's lip) should be no more than 26" forward fro...		Find the line of spot welds, place the plate where it will go, then trace across its front & rear ed...
Hits: 5279
Size: 68.71 KB
Posted: 11/5/09
Find the line of spot welds, place the plate where it will go, then trace across its front & rear ed...		A 4 1/2" angle grinder with a thin wheel is probably the easiest BUT MOST DANGEROUS way to make...
Hits: 5836
Size: 56.44 KB
Posted: 4/5/06
A 4 1/2" angle grinder with a thin wheel is probably the easiest BUT MOST DANGEROUS way to make...
Sketch the cut line corners INSIDE the trace lines, and along the crease in the bottom of the channe...
Hits: 4819
Size: 76.57 KB
Posted: 11/5/09
Sketch the cut line corners INSIDE the trace lines, and along the crease in the bottom of the channe...		NOT following my own advice, I didn't trace the cover plate onto the floor first. This first hole i...
Hits: 4573
Size: 50.46 KB
Posted: 6/25/09
NOT following my own advice, I didn't trace the cover plate onto the floor first. This first hole i...		The rear holes are noticeably closer to the gas tank than the front, so don't punch down when the dr...
Hits: 4736
Size: 72.05 KB
Posted: 11/5/09
The rear holes are noticeably closer to the gas tank than the front, so don't punch down when the dr...		NOT following my own advice, I didn't trace the cover plate onto the floor first. The front L hole ...
Hits: 4586
Size: 51.49 KB
Posted: 6/25/09
NOT following my own advice, I didn't trace the cover plate onto the floor first. The front L hole ...		If you use a saw, make SURE you don't puncture the gas tank or cut the fuel lines & wires. Even if ...
Hits: 5724
Size: 70.42 KB
Posted: 4/5/06
If you use a saw, make SURE you don't puncture the gas tank or cut the fuel lines & wires. Even if ...
Before ripping through the tank, I checked the depth against the fully-lowered blade. At the rear L...
Hits: 4490
Size: 46.02 KB
Posted: 6/25/09
Before ripping through the tank, I checked the depth against the fully-lowered blade. At the rear L...		Be aware of the distance from the floor to the tank at all times, and remember that the fuel lines, ...
Hits: 4531
Size: 74.74 KB
Posted: 11/5/09
Be aware of the distance from the floor to the tank at all times, and remember that the fuel lines, ...		The front edge has the most depth clearance for the tank & fuel lines, so I cut it 1st. The lip (vi...
Hits: 4495
Size: 56.8 KB
Posted: 6/25/09
The front edge has the most depth clearance for the tank & fuel lines, so I cut it 1st. The lip (vi...		This is about where the hole should be. DO NOT CUT everything out like this pic shows - I'm harvest...
Hits: 5787
Size: 47.68 KB
Posted: 4/5/06
This is about where the hole should be. DO NOT CUT everything out like this pic shows - I'm harvest...		This is where the hole should be. DO NOT CUT everything out like this pic shows - I'm harvesting th...
Hits: 6357
Size: 54.75 KB
Posted: 4/5/06
This is where the hole should be. DO NOT CUT everything out like this pic shows - I'm harvesting th...
I tilted the jigsaw for the remaining 3 cuts to ensure I didn't puncture the tank below. A slitting...
Hits: 4509
Size: 52.91 KB
Posted: 6/25/09
I tilted the jigsaw for the remaining 3 cuts to ensure I didn't puncture the tank below. A slitting...		An air chisel is probably the quickest & safest way to cut the floor, because it doesn't risk damage...
Hits: 497
Size: 53.92 KB
Posted: 11/4/21
An air chisel is probably the quickest & safest way to cut the floor, because it doesn't risk damage...		An air chisel is probably the quickest & safest way to cut the floor, because it doesn't risk damage...
Hits: 427
Size: 71.93 KB
Posted: 11/4/21
An air chisel is probably the quickest & safest way to cut the floor, because it doesn't risk damage...		An air chisel is probably the quickest & safest way to cut the floor, because it doesn't risk damage...
Hits: 389
Size: 83.49 KB
Posted: 11/4/21
An air chisel is probably the quickest & safest way to cut the floor, because it doesn't risk damage...		If you look closely in the shadow at the top, you'll see that I cut the vapor hose. Fortunately, it...
Hits: 4879
Size: 58.51 KB
Posted: 6/25/09
If you look closely in the shadow at the top, you'll see that I cut the vapor hose. Fortunately, it...
A quick way to make sure the plate will cover the hole. All the screw holes in the plate should be ...
Hits: 4244
Size: 51.08 KB
Posted: 6/25/09
A quick way to make sure the plate will cover the hole. All the screw holes in the plate should be ...		The lock ring is ~5" across, so a hole only 7" front-to-back is more than enough to work t...
Hits: 4898
Size: 69.11 KB
Posted: 6/25/09
The lock ring is ~5" across, so a hole only 7" front-to-back is more than enough to work t...		Even this is plenty of space to remove & install the pump, so don't cut a massive hole. Smaller is ...
Hits: 3068
Size: 94.34 KB
Posted: 5/24/12
Even this is plenty of space to remove & install the pump, so don't cut a massive hole. Smaller is ...		Tank Clearances for standard body mounts in good condition (these are Energy polyurethane). Collaps...
Hits: 4744
Size: 71.95 KB
Posted: 6/25/09
Tank Clearances for standard body mounts in good condition (these are Energy polyurethane). Collaps...		After the repairs to the pump &/or sender, clean the floor around the hole, expose the sealant on th...
Hits: 4351
Size: 61.48 KB
Posted: 6/25/09
After the repairs to the pump &/or sender, clean the floor around the hole, expose the sealant on th...
Along the front edge, the screw tips MAY contact the beam under the floor. To avoid this, position ...
Hits: 3953
Size: 61.91 KB
Posted: 6/25/09
Along the front edge, the screw tips MAY contact the beam under the floor. To avoid this, position ...		If the plate ever has to be removed again, remove all the screws & pry up the sealant. It's MUCH ea...
Hits: 2974
Size: 95.58 KB
Posted: 6/24/12
If the plate ever has to be removed again, remove all the screws & pry up the sealant. It's MUCH ea...		   
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