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4x4-vacuum-line.jpg | Hits: 10525 | Size: 65.81 KB | Posted on: 2/7/05 | Link to this image


The red arrow indicates where the stock, rubber vacuum lines connect. The ends of mine were brittle so I trimmed them at about 130,000 miles.

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yellow-hub-seal.jpg | Hits: 7812 | Size: 50.68 KB | Posted on: 2/7/05 | Link to this image


This is the yellow o-ring that seals the hub. Replacement is easy, it simply fits around the outside of the hub. These are known for going bad and causing vacuum leaks in the automatic 4x4 SuperDuty/Excursion hubs.

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ford-superdutyexcursion-loose-ball-joints.mp4 | Hits: 11046 | Posted on: 9/26/05 | Link to this video | Download original movie file (Size: 1.89 MB)

2-part video that shows a loose lower ball joint installed and removed.

Part 1 of the video shows pulling/pushing on the steering knuckle and illustrates how a worn/loose ball joint moves in place. When a ball joint is worn out, steering is affected because the wheels cannot maintain a straight line with the balljoint unable to stay in a set position.

Part 2 shows the old ball joint removed and how it can be moved by hand. A new ball joint is then shown in comparison and is much more firm and behaves like a ball joint should.

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how-to-remove-dana-50-hub.mp4 | Hits: 7627 | Posted on: 12/16/05 | Link to this video | Download original movie file (Size: 652.63 KB)

This video clip shows how to remove the hub from a Dana 50 frontend off of an Excursion. This also applies to an F250 or F350 frontend as well.

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3aremove-ball-jointsremove-hub-cclip.mp4 | Hits: 6912 | Posted on: 9/11/06 | Link to this video | Download original movie file (Size: 675.74 KB)

Removing the retaining/c-clip from the hub.

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3bremove-ball-jointsremove-hub.mp4 | Hits: 7215 | Posted on: 9/11/06 | Link to this video | Download original movie file (Size: 990.82 KB)

Removing the hub from the dana 50 front axle.

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4aremove-axle-cclip.mp4 | Hits: 6483 | Posted on: 9/11/06 | Link to this video | Download original movie file (Size: 1.54 MB)

Remove axle c-clip from dana 50 front axle.

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4bremove-washers.mp4 | Hits: 6277 | Posted on: 9/11/06 | Link to this video | Download original movie file (Size: 655.33 KB)

Remove the 3 washers from the dana 50 front axle.

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4cremove-drag-link.mp4 | Hits: 5902 | Posted on: 9/11/06 | Link to this video | Download original movie file (Size: 5.3 MB)

Removing the drag link from the front end.

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4dloosen-bolts-on-lug-nut-backplate.mp4 | Hits: 6674 | Posted on: 9/11/06 | Link to this video | Download original movie file (Size: 1.52 MB)

Loosen the bolts behind the lug lugs the dana 50 (this is the hub assembly, which includes your bearings, that you'll be removing).

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4eunbolt-esof-line.mp4 | Hits: 5531 | Posted on: 9/11/06 | Link to this video | Download original movie file (Size: 2.33 MB)

Unbolt the electronic shift on-the-fly (ESOF) line.

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4funbolt-abs-sensor.mp4 | Hits: 5839 | Posted on: 9/11/06 | Link to this video | Download original movie file (Size: 1.81 MB)

Unbolt the anti-lock brake sensor (ABS).

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4gtap--pry-lug-nut-plate-loose.mp4 | Hits: 6204 | Posted on: 9/11/06 | Link to this video | Download original movie file (Size: 4.45 MB)

Tap and pry loose the lug plate.

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5aremove-knuckleaxle-washer.mp4 | Hits: 5615 | Posted on: 9/11/06 | Link to this video | Download original movie file (Size: 850.29 KB)

Remove the knuckle/axle washer. Note the grooves face in towards the differential.

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5bdisconnect-esof-vacuum-line.mp4 | Hits: 5353 | Posted on: 9/11/06 | Link to this video | Download original movie file (Size: 1.92 MB)

Disconnect the electronic shift on-the-fly (ESOF) vacuum line.

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5cremove-axle-shaft.mp4 | Hits: 6843 | Posted on: 9/11/06 | Link to this video | Download original movie file (Size: 4.33 MB)

Pry loose and remove axle shaft.

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5dremove-cotter-pin.mp4 | Hits: 5534 | Posted on: 9/11/06 | Link to this video | Download original movie file (Size: 4.44 MB)

Remove cotter pin from the knuckle.

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5eunbolt-steering-knuckle.mp4 | Hits: 5663 | Posted on: 9/11/06 | Link to this video | Download original movie file (Size: 5.74 MB)

Unbolt the steering knuckle.

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6aremove-cclip.mp4 | Hits: 5176 | Posted on: 9/11/06 | Link to this video | Download original movie file (Size: 2.68 MB)

Remove the c-clip from the steering knuckle.

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6bremove-lower-ball-joint.mp4 | Hits: 6120 | Posted on: 9/11/06 | Link to this video | Download original movie file (Size: 1.22 MB)

Remove the lower ball joint with a BFH.

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6cremove-upper-ball-joint.mp4 | Hits: 6772 | Posted on: 9/11/06 | Link to this video | Download original movie file (Size: 3.49 MB)

Remove the upper ball joint with the proper ball joint removal tool and air tools!

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7ainstall-upper-ball-joint.mp4 | Hits: 6314 | Posted on: 9/11/06 | Link to this video | Download original movie file (Size: 2.29 MB)

Using the ball joint press and air tools, install the new ball joints. This process is fairly straight forward -- video of the top ball joint is shown but the process is repeated for both.

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8binner-seal.mp4 | Hits: 6195 | Posted on: 9/11/06 | Link to this video | Download original movie file (Size: 2.52 MB)

Remove and install the new inner axle seal. (Outer axle seal should be pressed in by a shop or dealer with a press)

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9areinstall-steering-knuckle.mp4 | Hits: 6126 | Posted on: 9/11/06 | Link to this video | Download original movie file (Size: 7.6 MB)

Reinstall the steering knuckle.

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9breinstall-axle-shaft.mp4 | Hits: 6856 | Posted on: 9/11/06 | Link to this video | Download original movie file (Size: 3.34 MB)

Reinstall the axle shaft.

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9creinstall-lug-nut-plate--hoselines.mp4 | Hits: 5599 | Posted on: 9/11/06 | Link to this video | Download original movie file (Size: 10.47 MB)

Reinstall lug plate, hoses, and lines.

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9dreinstall-hub-assembly--seal.mp4 | Hits: 6319 | Posted on: 9/11/06 | Link to this video | Download original movie file (Size: 8.03 MB)

Reinstall hub assembly and seal.

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9ereinstall-drag-link.mp4 | Hits: 5579 | Posted on: 9/11/06 | Link to this video | Download original movie file (Size: 3.65 MB)

Reinstall drag link.

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9freinstall-brakes.mp4 | Hits: 5562 | Posted on: 9/11/06 | Link to this video | Download original movie file (Size: 5.37 MB)

Reinstall brakes.


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