DSCN4794.JPG
396 hits | 100.49 KB | Posted: 4/22/06
D60 rear in all it's glory

DSCN4796.JPG
365 hits | 93.07 KB | Posted: 4/22/06
Open carrier removed

DSCN4797.JPG
351 hits | 109.87 KB | Posted: 4/22/06
The chunk, w/ stock 4.10 gears

DSCN4799.JPG
346 hits | 76.63 KB | Posted: 4/23/06
Went out and bought 1/2" drive to 3/4" adapter, machined 180 thousandth's off of 1 5/16 inch socket ...

DSCN4801.JPG
365 hits | 85.29 KB | Posted: 4/23/06
Stock gears

DSCN4803.JPG
397 hits | 88.64 KB | Posted: 4/23/06
Old pinion bearings and races and shims

DSCN4804.JPG
354 hits | 95.41 KB | Posted: 4/23/06
Bare D60 housing with pinion bearing races driven out.

DSCN4810.JPG
362 hits | 69.63 KB | Posted: 4/23/06
Necessity is the mother of invention, I cut out these little wedges on the bandsaw to keep the axle ...

DSCN4817.JPG
381 hits | 85.23 KB | Posted: 4/27/06
Perfect contact patch

DSCN4811.JPG
378 hits | 79.25 KB | Posted: 4/27/06

DSCN4814.JPG
346 hits | 90.89 KB | Posted: 4/27/06
Gotta love the simplicity of a full spool.

DSCN4815.JPG
380 hits | 99.72 KB | Posted: 4/27/06

DSCN4819.JPG
593 hits | 84.45 KB | Posted: 4/27/06
Other side of ring gear contact patch, also perfect.

DSCN4821.JPG
453 hits | 81.16 KB | Posted: 4/27/06
Home made torque arm to allow one person to torque the pinion nut.

DSCN4822.JPG
399 hits | 86.18 KB | Posted: 4/27/06
If you cross your eyes this pic will look less blurry.

DSCN4828.JPG
370 hits | 63 KB | Posted: 4/29/06
Motorcraft part number for VSS sensor

DSCN4840.JPG
365 hits | 71.42 KB | Posted: 4/29/06
Blurry pic of VSS sensor.

DSCN4842.JPG
381 hits | 70.17 KB | Posted: 4/29/06
Ford part number for tone ring

DSCN4843.JPG
353 hits | 86.19 KB | Posted: 4/29/06
Tone ring

DSCN4844.JPG
370 hits | 73.56 KB | Posted: 4/29/06
This tooth has got to go, ground it off.

DSCN4847.JPG
365 hits | 93.36 KB | Posted: 4/29/06
New spool all set up with new ring gear, ring & pinion set up is complete.

DSCN4846.JPG
376 hits | 98.03 KB | Posted: 4/29/06
Tone ring in place. Note it is a little big, in fact there is a 80/1000" gap between the tone ring ...

DSCN4853.JPG
370 hits | 104.63 KB | Posted: 4/29/06
I tried several different ways of spacing the tone ring evenly around the spool, ultimately I settle...

DSCN4854.JPG
361 hits | 92.37 KB | Posted: 4/29/06
Frankenstein's ring gear...actually I was concerned with getting welding slag in the bearings, so I ...

DSCN4862.JPG
347 hits | 91.22 KB | Posted: 4/29/06
One welded on tone ring. By the way, it ended up being centered within 2/1000" using this method.