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headlight_9296.jpg '92-96 & '97 >8500GVWR Headlight
IF THE IMAGE IS TOO SMALL, click it.

The NA bulb goes in the socket with the amber tape on its wiring harness takeout, and lights the clear side lens 15A201.

The headlight bulb connector is WPT-110.

To remove the headlight door (13064), reach behind the headlight and remove the two 11mm (7/16") nuts (N621906-S55M) recessed forward of the core support. IF THEY HAVE NOT BEEN REMOVED in years, the exposed threads are likely dirty which means the nut will bind/seize/unscrew the stud from the plastic. To reduce that risk, run a 6x1.00mm die or thread-chaser up the threads, and apply penetrant. Then remove the 2 phillips screws (N801603-S55) on top, and pull the door forward to remove the 3 bulb holders (13410 & 13411).

To remove the headlight (13008 ), use a pick, prybar, or snap-ring pliers to spread the tabs of each of the 3 clips (13N129/E9DB13N020AA) while pulling the clip straight up off the mount (13032).  Then push each mount through the header panel (8A284) and extract the headlight assembly.  Press the connector tabs where indicated, and pull the connector off the bulb (13N021) BEFORE twisting the ring (13N019) to remove the bulb from the reflector (13007)

See also:
[url=https://www.supermotors.net/registry/media/1146170][img]https://www.supermotors.net/getfile/1146170/thumbnail/01headlightsgrill.jpg[/img][/url] . [url=https://www.supermotors.net/registry/media/505310][img]https://www.supermotors.net/getfile/505310/thumbnail/grille94.jpg[/img][/url] . [url=https://www.supermotors.net/vehicles/registry/media/820657][img]https://www.supermotors.net/getfile/820657/thumbnail/headlightretainers9296.jpg[/img][/url] . [url=https://www.supermotors.net/registry/media/968730][img]https://www.supermotors.net/getfile/968730/thumbnail/headlightgear.jpg[/img][/url] . [url=https://www.supermotors.net/registry/media/895001][img]https://www.supermotors.net/getfile/895001/thumbnail/headlightaim.jpg[/img][/url] . [url=https://www.supermotors.net/registry/2742/12817-4][img]https://www.supermotors.net/getfile/975079/thumbnail/eagleeyes78.jpg[/img][/url]
headlight_9296.jpg | Hits: 1873 | Posted on: 1/3/18 | View original size (767.83 KB)

'92-96 & '97 >8500GVWR Headlight
IF THE IMAGE IS TOO SMALL, click it.

The NA bulb goes in the socket with the amber tape on its wiring harness takeout, and lights the clear side lens 15A201.

The headlight bulb connector is WPT-110.

To remove the headlight door (13064), reach behind the headlight and remove the two 11mm (7/16") nuts (N621906-S55M) recessed forward of the core support. IF THEY HAVE NOT BEEN REMOVED in years, the exposed threads are likely dirty which means the nut will bind/seize/unscrew the stud from the plastic. To reduce that risk, run a 6x1.00mm die or thread-chaser up the threads, and apply penetrant. Then remove the 2 phillips screws (N801603-S55) on top, and pull the door forward to remove the 3 bulb holders (13410 & 13411).

To remove the headlight (13008 ), use a pick, prybar, or snap-ring pliers to spread the tabs of each of the 3 clips (13N129/E9DB13N020AA) while pulling the clip straight up off the mount (13032). Then push each mount through the header panel (8A284) and extract the headlight assembly. Press the connector tabs where indicated, and pull the connector off the bulb (13N021) BEFORE twisting the ring (13N019) to remove the bulb from the reflector (13007)

See also:
. . . . .