IMG_0087.JPG
1165 hits | 67.01 KB | Posted: 6/19/05
Here's one of the slots cut in the lower fan support to accept the tab on the bottom of the angle ir...

IMG_0091.JPG
1155 hits | 43.77 KB | Posted: 6/19/05
Here's the MaxiFuse holder with the copper eyelets soldered onto the 6 gauge wires and heat shrink o...

IMG_0130.JPG
1263 hits | 90.91 KB | Posted: 6/19/05
Here's the connection to the right (supply side) of the MegaFuse. It's the 6 gauge in total red. The...

IMG_0124.JPG
1161 hits | 70.9 KB | Posted: 6/19/05
You can make out the empty MaxiFuse holder for the fan supply just above the rad, tucked under the o...

IMG_0118.JPG
1140 hits | 54.56 KB | Posted: 6/19/05
Stuffing the relay sockets on the adjustable controller full of dielectric grease. Great shot of adj...

IMG_0119.JPG
1015 hits | 51.65 KB | Posted: 6/19/05
Relay for adjustable controller being pressed in.

IMG_0141.JPG
1245 hits | 44.42 KB | Posted: 6/19/05
I cut and lengthened the supplied wet sensor's wires to reach the T-stat housing, which has a thread...

IMG_0142.JPG
1034 hits | 69.09 KB | Posted: 6/19/05
Here's where the sensor will thread into.

IMG_0148.JPG
1309 hits | 74.7 KB | Posted: 6/19/05
Here's the the quick disconnect all together and stuffed full of dielectric grease. The sensor, behi...

IMG_0127.JPG
1068 hits | 67.85 KB | Posted: 6/19/05
You can just make out one of only two self tapping bolts that hold the framework in place. Note that...

IMG_0110.JPG
1043 hits | 60.96 KB | Posted: 6/19/05
All this time there has been clearance enough, on an 80-86, to try the new fan, with the old one sti...

IMG_0112.JPG
1018 hits | 41.38 KB | Posted: 6/19/05
I bought shorter 5/16" UNF-24 (fine thread) bolts to allow for the fan, with it's thick mounting fla...

IMG_0115.JPG
1065 hits | 57.91 KB | Posted: 6/19/05
Called it right as you can see these have plenty of shaft to hold the threads but won't stick in too...

Finished fan.JPG
1458 hits | 74.17 KB | Posted: 6/19/05
Here's a pic with descriptions of the components

fan diagram.jpg
1528 hits | 32.88 KB | Posted: 6/21/05
Test diagram