P9280040.JPG
1431 hits | 104.79 KB | Posted: 10/11/08

pick up the biggest sunroof i could find at the junk yard.
$26!!! i was stoked!

(TOP VIEW)
P9280041.JPG
1024 hits | 93.55 KB | Posted: 10/11/08

inside view
P9280042.JPG
901 hits | 70.23 KB | Posted: 10/11/08

removed my headliner
P9280047.JPG
996 hits | 57.65 KB | Posted: 10/11/08

I had to cut out two angled parts of the front and back plastic ring insert, to match the contours o...
P9280049.JPG
989 hits | 63.45 KB | Posted: 10/11/08

after measure it 99 times i centered the plastic insert ring and taped it down, then drew a line wit...
P9280051.JPG
1105 hits | 90.01 KB | Posted: 10/11/08

there were a few cracks in the headliner so i patched them up with a fat hockey tape
P9280055.JPG
1796 hits | 62.76 KB | Posted: 10/11/08

after installing the headliner temporarily, i mounted the plastic insert ring to see what it would l...
PA110002.JPG
2026 hits | 25.77 KB | Posted: 10/11/08

I taped my cardboard template FIRST to the inside of the cab and drilled 2 holes in random locations...
PA110008.JPG
1284 hits | 51.12 KB | Posted: 10/11/08

i taped lots around the cutting area, so that i wouldnt scrape the paint with the jigsaw.

time to...
PA110009.JPG
1575 hits | 45.34 KB | Posted: 10/11/08

inside view after cutting.
PA110010.JPG
1916 hits | 61.01 KB | Posted: 10/11/08

top view after cutting.

my cut was perfect! the only triming i had to do was 2 milimetres in the ...
PA110010a.jpg
1874 hits | 58.89 KB | Posted: 11/13/08

i recommend inserting a cardboard insert, or simular material, to maintain the gap inbetween the 2 p...
Quattro-4-layer-corrugated-cardboard-from-Specialised-Packaging-205490.jpg
1115 hits | 22.41 KB | Posted: 11/13/08

i sqweezed this in between the 2 peices of sheet metal, so that when i fastened the insert ring to t...
PA110011.JPG
1540 hits | 50.11 KB | Posted: 10/11/08

after applying liberous amounts of clear silicone caulking around the sunroof and the insert ring, i...
PA110012.JPG
1430 hits | 72.4 KB | Posted: 10/11/08

caulking cureing.

cut any access caulking off after fastening the insert ring completely.
PA120009.JPG
1178 hits | 90.64 KB | Posted: 11/13/08

front view
PA120010a.jpg
1040 hits | 81.88 KB | Posted: 11/13/08

passenger side view,
PA120011.JPG
979 hits | 78.1 KB | Posted: 11/13/08

driver side view

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