Picture 008 Door.jpg 426 hits | 47.67 KB | Posted: 1/3/06 Got this intact door from a junkyard for $75. It was in much better shape than mine. It had slight s...
Picture 010 Door Underside.jpg 376 hits | 76.41 KB | Posted: 1/3/06 The bottom is intact and that was really all I cared about. Note the aftermarket door panels.
Picture 012.jpg 390 hits | 59.45 KB | Posted: 1/3/06 Minor rust. To get the rust out I sprayed Naval Jelly inside, scrubbed it with a small, stiff brush ...
Picture 016 Door Cups.jpg 405 hits | 25.11 KB | Posted: 1/3/06 A lot of people forget to unscrew the door cups.
Picture 013 Door Panel Removal.jpg 381 hits | 72.44 KB | Posted: 1/3/06 Remember this is an aftermarket panel. The stock panels don't have these types of fasteners but the ...
Picture 017 Panel Removed.jpg 369 hits | 68.26 KB | Posted: 1/3/06 Lift off the panel and you now have access to the guts. Here you see the window regulator which is f...
Picture 018.jpg 385 hits | 47.54 KB | Posted: 1/3/06 Close-up of the window regulator mechanism. I'll scrub it with Naval Jelly and wash it off and it'll...
Picture 019 Lower Door Rust.jpg 383 hits | 65.74 KB | Posted: 1/3/06 Here you can see where water collects at the seam and rusts the doors. A few passes with a wire whe...
Picture 021 Lower Door Rust Naval Jelly.jpg 394 hits | 72.57 KB | Posted: 1/3/06 Naval Jelly is great stuff. Spray on liberally, scrub it in real good, let sit for 20 min and go ove...
Picture 026 Door Outer Sanded 100 Grit 2.jpg 387 hits | 49.64 KB | Posted: 1/3/06 After sanding with 80 grit. It had so many layers of paint that 80 grit didn't take it all the way d...
Picture 030 Door Window Rubber Removal 2.jpg 354 hits | 47.85 KB | Posted: 1/3/06 The window moulding on this truck was so brittle that it just fell apart in chunks. Just use a flat...
Picture 032 Door Window Rubber Removal 4.jpg 345 hits | 64.46 KB | Posted: 1/3/06 Next use a flathead screwdriver to pry loose the lower window molding. It's held in with clips so th...
New Door
