2009-2 Body work.jpg
727 hits | 65.32 KB | Posted: 3/8/11

I took the quarter panel apart in pieces, leaving the top edge so I could procrastinate on removing ...
2009-3 Body work.jpg
632 hits | 72.42 KB | Posted: 3/8/11

2009-12 001.jpg
577 hits | 54.14 KB | Posted: 3/8/11

2009-11 Body work.jpg
627 hits | 61.13 KB | Posted: 3/8/11

As I exposed the inner tub, I removed the surface rust, treated it, covered with undercoat and seale...
2009-12 Body work.jpg
634 hits | 72.8 KB | Posted: 3/8/11

Quarter Panel Removal 001.jpg
639 hits | 61.48 KB | Posted: 3/8/11

There are a zillion welds to cut to get the 1/4 panel skin off so get yourself a good cutter with sp...
Quarter Panel Removal 031.jpg
568 hits | 48.11 KB | Posted: 3/8/11

By lightly grinding along the edge it is easier to find all the spot welds. You can see the weld bu...
Quarter Panel Removal 032.jpg
580 hits | 41.61 KB | Posted: 3/8/11

Quarter Panel Removal 002.jpg
631 hits | 45.56 KB | Posted: 3/8/11

This is the hardest piece to get off. The top and 1/4 panel pieces were spot welded from the inside...
Quarter Panel Removal 003.jpg
730 hits | 51.76 KB | Posted: 3/8/11

As you can see there is a lot of stuff to come apart. The L shaped piece holds one of the seals. I ...
Quarter Panel Removal 004.jpg
742 hits | 51.18 KB | Posted: 3/8/11

I used a pry bar to stretch open the seam.
Quarter Panel Removal 005.jpg
637 hits | 42.05 KB | Posted: 3/8/11

And then carefully cut the welds with a cut off wheel using my angle grinder. By the way that wheel...
Quarter Panel Removal 007a.jpg
596 hits | 63.14 KB | Posted: 3/8/11

Quarter Panel Removal 012.jpg
551 hits | 60.9 KB | Posted: 3/8/11

Still some surface rust showing before being treated.
Quarter Panel Removal 033.jpg
609 hits | 58.31 KB | Posted: 3/8/11

See that flaky looking rust along the edge? Well, the whole side of the tub was like that. In the p...
Quarter Panel Removal 013.jpg
524 hits | 57.03 KB | Posted: 3/8/11

Quarter Panel Removal 037.jpg
509 hits | 59.44 KB | Posted: 3/8/11

Take note of the number of spot welds.
Bronco quarters 001.jpg
482 hits | 51.49 KB | Posted: 3/8/11

New 1/4s from LMC Truck
Bronco quarters 003.jpg
496 hits | 47.96 KB | Posted: 3/8/11

Mitch's 5th Birthday 001.jpg
485 hits | 76.14 KB | Posted: 3/8/11

Hanging in the shed ready for undercoat on the inside and primer on the outside. I did the same pro...
Mitch's 5th Birthday 002.jpg
526 hits | 67.9 KB | Posted: 3/8/11

Inside of new 1/4 panels covered with undercoat and sealed to give the undercoat a harder surface.
Saturday 003.jpg
630 hits | 55.41 KB | Posted: 3/8/11

Saturday 004.jpg
565 hits | 50.22 KB | Posted: 3/8/11

1/4 panels primed
Rosie's But 046.jpg
534 hits | 43.16 KB | Posted: 3/8/11

New 1/4 set in place to see how it fits.
Rosies quarters 001.jpg
536 hits | 55.4 KB | Posted: 3/8/11

Structural epoxy along the entire contact surface held in place using blind rivets. The epoxy has g...
Rosies But 014.jpg
516 hits | 77.74 KB | Posted: 3/8/11

Rosies quarters 005.jpg
554 hits | 62.27 KB | Posted: 3/8/11

Rosie's But 048.jpg
513 hits | 66.63 KB | Posted: 3/8/11

Rosies But 013.jpg
540 hits | 62.3 KB | Posted: 3/8/11

Rosies quarters 002a.jpg
528 hits | 34.28 KB | Posted: 3/8/11

I never liked the seam showing between the 1/4 panel and cab so I bent the flanges strait and overla...
Panel blend 002.jpg
534 hits | 41.78 KB | Posted: 3/8/11

Panel blend 003.jpg
541 hits | 51.33 KB | Posted: 3/8/11

Panel blend 005.jpg
516 hits | 37.35 KB | Posted: 3/8/11

Painting Prep 007.jpg
555 hits | 62.76 KB | Posted: 3/8/11

New 1/4s, new front fenders, doors from a 92 F150.
Painting Prep 006.jpg
550 hits | 70.75 KB | Posted: 3/8/11

While I had the cap off, I sanded it and painted it Ford Shadow Grey. Also note the new stock twin ...

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