IMG-20120909-00259.jpg
505 hits | 38.27 KB | Posted: 9/11/12

What I'm starting with
IMG-20120828-00249.jpg
302 hits | 59.37 KB | Posted: 9/11/12

Crossmember metal. 1. 2x4 1/4" thick ~34" long 2. 4x4 1/4" thick ~ 3 feet 3. 2 5x1/4 ~ 30" long 4. ...
IMG-20120901-00252.jpg
373 hits | 53.64 KB | Posted: 9/11/12

94 Balljoint F-350 Dana 60 solid front axle
IMG-20120906-00256.jpg
284 hits | 43.76 KB | Posted: 9/11/12

Cleaned up frame horn for mock up
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253 hits | 64.65 KB | Posted: 9/11/12

IMG-20120909-00263.jpg
302 hits | 53.03 KB | Posted: 9/11/12

The start of welding to box the frame horns
IMG-20120909-00264.jpg
259 hits | 59.72 KB | Posted: 9/11/12

IMG-20120912-00266.jpg
258 hits | 46.57 KB | Posted: 9/17/12

IMG-20120912-00268.jpg
275 hits | 32.9 KB | Posted: 9/17/12

IMG-20120914-00269.jpg
269 hits | 49.2 KB | Posted: 9/17/12

Just took the bumper off. Need to cut the bumper mounts and sway bar mounts off. Then take and inch ...
IMG-20120914-00272.jpg
242 hits | 42.02 KB | Posted: 9/17/12

Pass. side box finished. Notice the body mount cut ~ 1" and the notch cut out of my box
IMG-20120915-00273.jpg
219 hits | 45.37 KB | Posted: 9/17/12

Pass. side done
IMG-20120915-00274.jpg
320 hits | 44.37 KB | Posted: 9/17/12

Driver side done
IMG-20120915-00275.jpg
329 hits | 45.97 KB | Posted: 9/17/12

IMG-20120917-00281.jpg
281 hits | 68.74 KB | Posted: 9/18/12

2x4 welded onto the inside of the boxes
IMG-20120917-00279.jpg
187 hits | 53.7 KB | Posted: 9/18/12

IMG-20120917-00277.jpg
285 hits | 62.23 KB | Posted: 9/18/12

IMG-20120924-00288.jpg
288 hits | 37.48 KB | Posted: 9/24/12

Sky Manufacturing shackles
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247 hits | 46.07 KB | Posted: 9/24/12

James Duff 15" long travel shocks
IMG-20120923-00286.jpg
199 hits | 38.59 KB | Posted: 9/24/12

Stock OBS Ford stamped steel shock mounts
IMG-20120923-00285.jpg
206 hits | 45.68 KB | Posted: 9/24/12

Sky Manufacturing shackles and hangers
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262 hits | 22.11 KB | Posted: 9/24/12

Hanger orientation
IMG-20120924-00293.jpg
265 hits | 46.49 KB | Posted: 9/25/12

Crossmember mocked up on frame
IMG-20120924-00294.jpg
275 hits | 37.67 KB | Posted: 9/25/12

Pass side front hanger welded on. They may seem very long but i left plenty of room to dial in my ca...
IMG-20120924-00295.jpg
249 hits | 43.33 KB | Posted: 9/25/12

IMG-20120924-00296.jpg
238 hits | 36.51 KB | Posted: 9/25/12

Grade 8s, washers and lock washer to bolt the crossmember to the frame horns
IMG-20120924-00290.jpg
239 hits | 36.59 KB | Posted: 9/25/12

Front hangers ready to weld to the crossmember
IMG-20120924-00291.jpg
157 hits | 44.56 KB | Posted: 9/25/12

IMG-20120924-00292.jpg
195 hits | 39.27 KB | Posted: 9/25/12

I ended up having to cut 3" off of the back of my crossmember due to my mistake of welding in t...
IMG-20120925-00297.jpg
273 hits | 34.75 KB | Posted: 9/26/12

IMG-20120925-00298.jpg
238 hits | 31.41 KB | Posted: 9/26/12

IMG-20120925-00299.jpg
266 hits | 43.15 KB | Posted: 9/26/12

IMG-20120929-00303.jpg
177 hits | 50.62 KB | Posted: 10/2/12

No more TTB
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173 hits | 57.14 KB | Posted: 10/2/12

Stock '95 Bronco rear leaf springs
IMG-20120929-00305.jpg
161 hits | 40.55 KB | Posted: 10/2/12

Pass side coil bucket removed
IMG-20120929-00306.jpg
156 hits | 44.09 KB | Posted: 10/2/12

IMG-20120929-00307.jpg
178 hits | 39.05 KB | Posted: 10/2/12

Body mount before removing rivets and bolting hanger over top of it
IMG-20120929-00308.jpg
174 hits | 45.32 KB | Posted: 10/2/12

IMG-20120929-00309.jpg
157 hits | 42.11 KB | Posted: 10/2/12

IMG-20120929-00310.jpg
176 hits | 45.15 KB | Posted: 10/2/12

Mocked up
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169 hits | 42.34 KB | Posted: 10/2/12

IMG-20120930-00313.jpg
148 hits | 57.02 KB | Posted: 10/2/12

IMG-20120930-00314.jpg
139 hits | 43.42 KB | Posted: 10/2/12

IMG-20120930-00315.jpg
154 hits | 63.45 KB | Posted: 10/2/12

IMG-20120930-00316.jpg
169 hits | 45.63 KB | Posted: 10/2/12

IMG-20120930-00317.jpg
168 hits | 38.84 KB | Posted: 10/2/12

Leaf springs and shackles primed
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181 hits | 54.25 KB | Posted: 10/2/12

Driver side coil bucket removed
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176 hits | 42.86 KB | Posted: 10/4/12

Driver side hanger bolted on
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154 hits | 37.67 KB | Posted: 10/4/12

IMG-20121003-00329.jpg
181 hits | 39.23 KB | Posted: 10/4/12

Pass side crossmember bolted on
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158 hits | 37.89 KB | Posted: 10/5/12

IMG-20121004-00333.jpg
177 hits | 70.98 KB | Posted: 10/5/12

IMG-20121004-00334.jpg
162 hits | 49.74 KB | Posted: 10/5/12

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229 hits | 42.03 KB | Posted: 10/8/12

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159 hits | 43.92 KB | Posted: 10/8/12

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173 hits | 53.51 KB | Posted: 10/8/12

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254 hits | 42.26 KB | Posted: 10/8/12

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161 hits | 33.25 KB | Posted: 10/9/12

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156 hits | 32.39 KB | Posted: 10/9/12

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173 hits | 35.61 KB | Posted: 10/9/12

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164 hits | 40.37 KB | Posted: 10/9/12

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186 hits | 53.32 KB | Posted: 10/9/12

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178 hits | 50.05 KB | Posted: 10/9/12

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213 hits | 52.96 KB | Posted: 10/10/12

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170 hits | 47.5 KB | Posted: 10/10/12

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176 hits | 66.97 KB | Posted: 10/10/12

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182 hits | 50.65 KB | Posted: 10/12/12

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155 hits | 55.11 KB | Posted: 10/12/12

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161 hits | 32.07 KB | Posted: 10/12/12

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147 hits | 57.39 KB | Posted: 10/16/12

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233 hits | 58.5 KB | Posted: 10/16/12

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207 hits | 58.44 KB | Posted: 10/16/12

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229 hits | 60.53 KB | Posted: 10/16/12

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178 hits | 56.86 KB | Posted: 10/16/12

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206 hits | 50.4 KB | Posted: 10/16/12

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168 hits | 59.19 KB | Posted: 10/16/12

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164 hits | 49.99 KB | Posted: 10/16/12

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178 hits | 47.1 KB | Posted: 10/16/12

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171 hits | 46.04 KB | Posted: 10/19/12

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157 hits | 35.6 KB | Posted: 10/19/12

IMG-20121018-00390.jpg
155 hits | 49.73 KB | Posted: 10/19/12

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158 hits | 58 KB | Posted: 10/22/12

IMG-20121022-00392.jpg
166 hits | 73.21 KB | Posted: 10/23/12

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148 hits | 60.36 KB | Posted: 10/23/12

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151 hits | 48.41 KB | Posted: 10/23/12

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149 hits | 68.88 KB | Posted: 10/23/12

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154 hits | 42.35 KB | Posted: 10/26/12

IMG-20121106-00415.jpg
140 hits | 54.5 KB | Posted: 11/6/12

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150 hits | 61.97 KB | Posted: 11/6/12

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158 hits | 65 KB | Posted: 11/6/12

IMG-20121106-00418.jpg
169 hits | 52.01 KB | Posted: 11/6/12

IMG-20121106-00420.jpg
168 hits | 48.68 KB | Posted: 11/7/12

welded50_zpsf31a5879.jpg
160 hits | 39.83 KB | Posted: 12/20/12

Not MINE!!! Random pic i found of a welded together D50 TTB!!

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