FuelFlow.JPG 27898 hits | 39.46 KB | Posted: 10/14/12 '84-96 fullsize Ford truck EFI Fuel Flow IF THE IMAGE IS TOO SMALL, click it.
[url=https://www.supe...
FuelTankB.jpg 666 hits | 80.09 KB | Posted: 3/16/24 '92-96 Bronco Fuel Pump & Level Wiring IF THE IMAGE IS TOO SMALL, click it.
Tank connectors & pinou...
FuelTanksFgas.jpg 9300 hits | 49.54 KB | Posted: 1/13/18 '92-96 (&'97 >8500GVWR) Gasoline F-series Dual Tank Switch IF THE IMAGE IS TOO SMALL, click it. '92-...
FDM.jpg 59449 hits | 54.36 KB | Posted: 1/20/06 FDM & Fuel Pressure IF THE IMAGE IS TOO SMALL, click it. Maximum fuel pressure is obtainable at WOT ...
FDMvalve.JPG 16277 hits | 69.08 KB | Posted: 7/27/11 This is the valve head from the Fuel Delivery Module (FDM) used in '90-04 F-series & Broncos (and so...
FDMs.jpg 3386 hits | 60.69 KB | Posted: 4/4/21 Fuel Delivery Module IF THE IMAGE IS TOO SMALL, click it.
The FDM is mounted to the tank plate (wit...
BrazilianBosch67000.jpg 145 hits | 82.42 KB | Posted: 8/3/24 Brazilian Bosch Fuel Delivery Module
IF THE IMAGE IS TOO SMALL, click it.
Short of spending ~$35...
20181010_164026.jpg 1412 hits | 96.15 KB | Posted: 7/14/20 Factory fuel pump motor from a '95 5.8L Bronco
5.8L Dist.jpg 15926 hits | 49.83 KB | Posted: 10/2/04 V8 Fuel Pressure Port, Distributor, IAC, & Vacuum Tree (top R)
[url=http://www.supermotors.net/regi...
FuelPressureGauge.JPG 28147 hits | 73.98 KB | Posted: 9/18/10 Fuel Pressure Gauge A Sears/Craftsman gauge costs $35-55, but many parts stores will loan/rent tools...
FuelLineTrays.JPG 3745 hits | 80.58 KB | Posted: 7/22/12 The '93 frame-to-engine fuel line guide (under the driver's feet) uses riveted spring steel clips. ...
FuelLineBlockoff5.jpg 425 hits | 63.81 KB | Posted: 2/18/24 Tank Delete
IF THE IMAGE IS TOO SMALL, click it.
To temporarily (or indefinitely) run any '90-96...
CANP.jpg 2463 hits | 53.34 KB | Posted: 5/6/20 Canister Purge Valve (CANP/CPRV) IF THE IMAGE IS TOO SMALL, click it. The port farther from the conn...
Carbon Canister.JPG 24428 hits | 60.54 KB | Posted: 6/10/07 Carbon Canister (aka Charcoal Canister, Vapor Canister) [url=http://www.amazon.com/dp/B000C5DI20/]Mo...
Vapor49L92.jpg 1296 hits | 70.2 KB | Posted: 5/22/22 '87-95 4.9L MAP Vapor System with CANP IF THE IMAGE IS TOO SMALL, click it.
The Evaporative Emissio...
Vapor50L92.jpg 1200 hits | 67.39 KB | Posted: 5/22/22 '87-95 5.0L MAP Vapor System with CANP IF THE IMAGE IS TOO SMALL, click it.
The Evaporative Emissio...
Vapor58L92.jpg 1462 hits | 67.16 KB | Posted: 5/22/22 '87-95 5.8L MAP Vapor System with CANP IF THE IMAGE IS TOO SMALL, click it.
The Evaporative Emissio...
Fuel Lines 95 Bronco.jpg 28864 hits | 83.55 KB | Posted: 9/14/05 Fuel Lines 95 Bronco (all EFI similar) IF THE IMAGE IS TOO SMALL, click it. Supply (pressure) lines ...
FuelLines93F.jpg 3285 hits | 78.31 KB | Posted: 5/10/15 93 F-series Fuel Lines
Evaps_L.jpg 860 hits | 64.88 KB | Posted: 3/13/21 '93-95 Lightning Evaporative Emissions
Vapor94VMV.jpg 300 hits | 41.92 KB | Posted: 2/18/24 Vapor Management Valve (VMV) replaces CANP on some '94-95 & all '96 trucks under 8500GVWR IF THE IMA...
VMVsys.jpg 407 hits | 85.02 KB | Posted: 2/18/24 V8 [url=https://www.amazon.com/dp/B000C5BLCY]Vapor Management Valve (VMV, Ford F5TZ9C915A, Motorcraf...
FuelPumpConnectors.JPG 11296 hits | 66.51 KB | Posted: 11/6/09 The larger surface-mounted C441 (WPT454) was used until '93; in '94, it switched to the smaller roun...
PumpConnectors87-97.jpg 1632 hits | 66.84 KB | Posted: 3/13/21 Fuel Pump Connector comparison
[url=https://www.supermotors.net/registry/media/1126824][img]https:/...
FPconnectors.JPG 18462 hits | 103.38 KB | Posted: 7/19/09 Early EFI Fuel Pump Connectors C441 (WPT-454) used through '93. '94-96 use the same wire colors, bu...
FuelCap.jpg 1022 hits | 57.55 KB | Posted: 5/22/22 '87-96 Fuel Cap w/tether Ford F4TZ-9030-C ([url=http...
FillerNeck93.JPG 8967 hits | 75.44 KB | Posted: 11/14/09 '87-96 Filler Neck
See also: [url=https://www.supermotors.net/registry/media/1150549][img]https://w...
FillerNeck 83.JPG 9171 hits | 72.65 KB | Posted: 5/7/07 The early-style fuel filler neck (EOTZ-9034-A) has a thin flexible plastic tube slid into a steel gu...
FillerNecks.JPG 14383 hits | 93.18 KB | Posted: 1/25/06 Fuel Filler Necks
Early trucks use a small corrugated plastic vent tube tucked into the top of the ...
FuelFiller95Bronco.JPG 4700 hits | 33.49 KB | Posted: 5/17/07 SOLD Fuel Filler Neck from '95 Bronco
Fits all '80-96 fleetside aft-axle tank. Includes original m...
FillersRr-F-Br.jpg 313 hits | 99.53 KB | Posted: 2/18/24 Filler Neck Comparison IF THE IMAGE IS TOO SMALL, click it.
The steel is the same for gas trucks be...
FillerSwollen.jpg 300 hits | 45.85 KB | Posted: 2/18/24 When a truck (or even just a tank) is abandoned with gas in it, the souring fuel (especially with et...
FillerRepair97F350.jpg 2093 hits | 42.36 KB | Posted: 6/20/19 This truck's tanks were slow to fill, so I replaced the soft inner fill hoses with common 1" PE...
Fuel Tank Bronco.jpg 25371 hits | 60.15 KB | Posted: 1/20/06 Fuel Tank mounting & rollover valves IF THE IMAGE IS TOO SMALL, click it. Despite the details shown...
FuelVaporHose.jpg 1522 hits | 78.48 KB | Posted: 3/15/19 Bronco Tank Vapor Hose
It takes slightly more than a foot to connect the steel vapor line on the fr...
VaporValves.JPG 11410 hits | 76.45 KB | Posted: 11/14/09 Vapor Valves
The smaller valve (E7DZ-9B593-A) uses...
Disconnect.JPG 9223 hits | 98.87 KB | Posted: 7/12/03 To remove the tank, begin by disconnecting the wiring and vent line, & removing most of the skid pla...
Filler.JPG 8295 hits | 84.1 KB | Posted: 7/12/03 Filler Neck Loosen the hose clamp at the tank & pull the outer filler neck off the tank. There is a...
Fittings.JPG 9355 hits | 78.22 KB | Posted: 7/12/03 Fittings
With the tank lowered, the fuel lines can be disconnected using the appropriate tool. I p...
TankBltsAxleVent.jpg 306 hits | 98.08 KB | Posted: 2/18/24 '93 Bronco Tank Details
IF THE IMAGE IS TOO SMALL, click it.
FuelCheckValve.JPG 10876 hits | 64.72 KB | Posted: 4/20/11 Recall check valve (1L3Z-9J274-AA) prevents fuel transfer between tanks (until it wears out, like th...
FuelTubing.JPG 7262 hits | 67.09 KB | Posted: 6/15/12 Ford has been using hard nylon fuel tubing since the early 80s - I don't know why anyone is still us...
FuelTube.JPG 3406 hits | 50.42 KB | Posted: 6/11/12 This is factory '85-91 fuel tubing, and it's what's inside the factory '92-up braided stainless. It...
FuelLines91.JPG 8201 hits | 62.19 KB | Posted: 5/1/12 '86-91 Fuel Lines
Garter Spring Safety Clips w/tethers 9mm E7AZ9A317A (E7AZ9A317AA) 12.5mm E7AZ9A31...
FuelLineFittings.jpg 10686 hits | 39.56 KB | Posted: 1/20/06 Fuel Line Fittings The large scissor tool works best on garter springs; the small scissor works best...
FuelLines92.JPG 8346 hits | 65.1 KB | Posted: 5/1/12 '92-96 Fuel Lines (gas)
[url=http://www.supermotors.net/registry/media/950180][img]http://www.super...
FuelPumpFitting.JPG 11872 hits | 74.28 KB | Posted: 11/6/09 Wash & dry the top of the pump plate before disconnecting the lines or loosening the lock ring. Bef...
Quick Connect Cleaning95F.jpg 132 hits | 70.06 KB | Posted: 7/30/24 Quick-Connect Cleaning
IF THE IMAGE IS TOO SMALL, click it.
Before putting a tool into a fuel li...
FuelFittings.JPG 30779 hits | 34.94 KB | Posted: 3/20/07 Quick-Disconnect Fittings IF THE IMAGE IS TOO SMALL, click it.
The fittings at the '92-up fuel filt...
FuelFilterWRONG.JPG 10262 hits | 35.73 KB | Posted: 8/27/10 This filter is for plastic hairpin fittings on older trucks - the correct filter for this truck has ...
FuelBailRpr.jpg 5247 hits | 104.56 KB | Posted: 9/10/14 Fuel Bail Repair
This stainless fuel quick-connect was used on Ford trucks from '92 to at least '97...
Hose.JPG 8706 hits | 99.17 KB | Posted: 7/12/03 Clean
Before opening the tank, buy a NEW O-ring and wash any dirt away from the pump plate.
J 1.JPG 8093 hits | 94.38 KB | Posted: 7/12/03 Lock Ring
Cleaning also makes it much easier to turn the ring.
FuelTankRing.jpg 1668 hits | 56.46 KB | Posted: 1/1/18 Use a non-sparking tool to turn the ring, like a brass drift & dead-blow hammer.
[url=https://www.s...
J 2.JPG 7798 hits | 75.24 KB | Posted: 7/12/03 Unlock Ring A non-sparking drift is preferred, but with some water still on the tank, the chance of ...
J 3.JPG 9913 hits | 98.4 KB | Posted: 7/12/03 FDM Removal
Once the lock ring is removed, break the O-ring seal & lift the FDM from the tank. The...
Residue.jpg 67 hits | 46.11 KB | Posted: 7/30/24 Spoiled Gas Residue IF THE IMAGE IS TOO SMALL, click it.
After ~5 years, gasoline sours and eventua...
Tank90R.JPG 4093 hits | 66.29 KB | Posted: 8/27/07 SOLD F150 Rear Tank ('90-91)
Actual size: 35x27x8" @ 31.5 lbs
I cleaned most of the goo off th...
GasTank94B.JPG 5327 hits | 70.17 KB | Posted: 5/16/09 SOLD Bronco Gas Tank
Large sender hole for '90-96 w/FDM, and some older. Suitable for upgrade fr...
Module 1.JPG 8262 hits | 110.09 KB | Posted: 7/12/03 Reservoir Removal Remove the level sender upper mounting screw, press & hold the lock clip down, the...
Module 2.JPG 9476 hits | 80.96 KB | Posted: 7/12/03 '87-96 Bronco Level Sender engineering number FOTF-9A299-AA 11/7/95-3 Fuel Tank Sending Unit Servi...
FuelLevelSenders.JPG 6498 hits | 74.5 KB | Posted: 6/25/09 The level sender merely screws to the side of the FDM & its wire plugs onto the tank plate. Before ...
Module 3.JPG 8998 hits | 109.94 KB | Posted: 7/12/03 FDM Wiring
To temporarily or permanently convert a '90-up 2-tank truck to a single tank, read thi...
Module 4.JPG 7809 hits | 111.8 KB | Posted: 7/12/03 Pump Connection When replacing the FDM, the pump inside it, or just the reservoir head, the original...
Skid Plate.JPG 8958 hits | 116.35 KB | Posted: 7/12/03 Skid Plate & Pads
If the pads are beyond re-use, I recommend camper shell mounting tape because it'...
TankSkidplate.jpg 249 hits | 105.38 KB | Posted: 2/18/24 Tank Skidplate Dents
IF THE IMAGE IS TOO SMALL, click it.
The skidplate isn't very strong, so de...
FuelInjectorsCutaway.jpg 11571 hits | 33.07 KB | Posted: 11/19/05 Fuel Injector Types IF THE IMAGE IS TOO SMALL, click it.
TSB 98-9-9 Fuel Injector Testing Informati...
Fuel Injector Specs.jpg 8924 hits | 40.7 KB | Posted: 10/26/05 Fuel Injector PNs & Specs IF THE IMAGE IS TOO SMALL, click it.
See also: [url=https://www.supermoto...
InjectorGrounding.jpg 364 hits | 87.93 KB | Posted: 2/18/24 Stuck Injectors can be freed by simply grounding the EEC wire (NOT the red wire) while the key is in...
FPR.jpg 24664 hits | 41.58 KB | Posted: 1/22/06 The fuel pressure regulator (Motorcraft '93-95 Lightning CM4764; '88-95 5.8L [url=http://www.amazon...
TagFuelPumpWarng.jpg 487 hits | 59.29 KB | Posted: 9/1/22 Fuel Pump Warning Tag IF THE IMAGE IS TOO SMALL, click it.
This was hung in new trucks to inform ow...
Inertia Switch 1.jpg 9924 hits | 39.51 KB | Posted: 2/17/05 Inertia Switch old style
[url=https://www.supermotors.net/registry/media/862997][img]https://www.su...
InertiaSwitches.jpg 12479 hits | 59.21 KB | Posted: 11/10/05 Inertia Switches
The old switch ('84~89) was installed on the firewall either just forward of the b...
InertiaSwitchesOpen.JPG 14342 hits | 47.71 KB | Posted: 11/12/05 Inertia Switches cracked open IF THE IMAGE IS TOO SMALL, click it.
Typical locations for Bronco & F...
Inertia Switch 2.jpg 9927 hits | 22.35 KB | Posted: 2/17/05 Inertia Switch new style
[url=http://www.supermotors.net/registry/media/262703][img]http://www.supe...
Inertia92-97.JPG 12392 hits | 58.53 KB | Posted: 11/14/09 '92-96 Inertia Switch
Push in notch to reset. Remove the kick panel & pry the red button up throug...
IFS indicator.jpg 2575 hits | 51.92 KB | Posted: 9/11/16 92-93 Inertia Fuel Shutoff Switch Reset Indicator
[url=http://www.supermotors.net/vehicles/registry...
FuelCapacity92-5.jpg 10148 hits | 89.96 KB | Posted: 6/25/09 Fuel Tank Capacity '92 & '95
IF THE IMAGE IS TOO SMALL, click it.
For wheelbase, see this:
[url...
Additives.jpg 327 hits | 126.22 KB | Posted: 3/6/24 Fuel Additives
These are what I use when I think my gas trucks need some fuel system maintenance....
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