Steve83 > 1983 Ford Bronco > open folder Hydraulic Clutch

These are the parts I spent ~4 years collecting to do this swap. The hardest to find is a bellhousi...
Hits: 5566
Size: 107.87 KB
Posted: 7/13/03
These are the parts I spent ~4 years collecting to do this swap. The hardest to find is a bellhousi...		This is the one I found - apparently from an '84-86.
Hits: 3347
Size: 70.84 KB
Posted: 7/13/03
This is the one I found - apparently from an '84-86.		This is the clutch set for an '86 4-speed, and it includes the throwout and pilot bearings. UPDATE:...
Hits: 4189
Size: 106.32 KB
Posted: 7/13/03
This is the clutch set for an '86 4-speed, and it includes the throwout and pilot bearings. UPDATE:...		These are the main reasons I hate the mechanical linkage: all these parts (except the equalizer bar)...
Hits: 3546
Size: 108.13 KB
Posted: 7/13/03
These are the main reasons I hate the mechanical linkage: all these parts (except the equalizer bar)...		Another angle
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Size: 84.95 KB
Posted: 7/13/03
Another angle
Just one of MANY reasons why this mechanical linkage sucks.
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Size: 81.24 KB
Posted: 7/13/03
Just one of MANY reasons why this mechanical linkage sucks.		Another of the MANY reasons this mechanical linkage sucks.
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Size: 73.87 KB
Posted: 7/13/03
Another of the MANY reasons this mechanical linkage sucks.		Here's the mechanical bellhousing's last few moments on my truck.
Hits: 3442
Size: 81.39 KB
Posted: 7/13/03
Here's the mechanical bellhousing's last few moments on my truck.		The flywheel shows signs of slipping and maybe oil contamination, but not too bad. This is the orig...
Hits: 3654
Size: 76.59 KB
Posted: 7/13/03
The flywheel shows signs of slipping and maybe oil contamination, but not too bad. This is the orig...		All the new (old) stuff bolts right on.
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Size: 89.58 KB
Posted: 7/13/03
All the new (old) stuff bolts right on.
Since the '82 body wasn't marked for the hydraulic master cylinder (like every later body), I had to...
Hits: 3493
Size: 81.47 KB
Posted: 7/14/03
Since the '82 body wasn't marked for the hydraulic master cylinder (like every later body), I had to...		The rusty part is the reinforcement plate, and it's pressed as far up & inboard as it can go and sta...
Hits: 3514
Size: 87.14 KB
Posted: 7/14/03
The rusty part is the reinforcement plate, and it's pressed as far up & inboard as it can go and sta...		That was the easy part.
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Size: 81.2 KB
Posted: 7/14/03
That was the easy part.		Unfortunately, it seems I scavenged a later-style system because this slave is made for bellhousings...
Hits: 3519
Size: 76.68 KB
Posted: 7/14/03
Unfortunately, it seems I scavenged a later-style system because this slave is made for bellhousings...		After a quick trip to the parts store in my gf's MGB, I had the correct slave bled & installed.
Hits: 4565
Size: 93.14 KB
Posted: 7/14/03
After a quick trip to the parts store in my gf's MGB, I had the correct slave bled & installed.
Now, the hard part begins: my clutch pedal shaft has slots at both ends, but the lever made for that...
Hits: 3321
Size: 78.85 KB
Posted: 7/14/03
Now, the hard part begins: my clutch pedal shaft has slots at both ends, but the lever made for that...		So I figured out how to put a square shaft into a round hole. After figuring the angle that the '86...
Hits: 2981
Size: 78.57 KB
Posted: 7/14/03
So I figured out how to put a square shaft into a round hole. After figuring the angle that the '86...		I drilled a small hole in each corner - about 1/8".
Hits: 2946
Size: 82.38 KB
Posted: 7/14/03
I drilled a small hole in each corner - about 1/8".		Then I cut out as much as I could with my Stanley Contractor Grade hacksaw (the best for several rea...
Hits: 3029
Size: 85.32 KB
Posted: 7/14/03
Then I cut out as much as I could with my Stanley Contractor Grade hacksaw (the best for several rea...		Then I filed it out to the right shape, checking frequently to keep it tight on the shaft.
Hits: 2848
Size: 78.65 KB
Posted: 7/14/03
Then I filed it out to the right shape, checking frequently to keep it tight on the shaft.
I was pretty happy with how it came out. But after driving it for a week, I realized I had cut the ...
Hits: 2868
Size: 76.83 KB
Posted: 7/14/03
I was pretty happy with how it came out. But after driving it for a week, I realized I had cut the ...		The only solution was a later pedal shaft with splines, so I found an '86 shaft & pedal. The '87 le...
Hits: 3522
Size: 141.39 KB
Posted: 7/14/03
The only solution was a later pedal shaft with splines, so I found an '86 shaft & pedal. The '87 le...		The '86 pedal uses a different cruise clutch kill switch, but mine will still work with it. The ped...
Hits: 3012
Size: 141.6 KB
Posted: 7/14/03
The '86 pedal uses a different cruise clutch kill switch, but mine will still work with it. The ped...		When I compared the pedals, the spring bracket seemed different.
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Size: 141.61 KB
Posted: 7/14/03
When I compared the pedals, the spring bracket seemed different.		Looking closer, I could see that the '86 spring bracket was welded on at a noticeable angle.
Hits: 3088
Size: 122.28 KB
Posted: 7/14/03
Looking closer, I could see that the '86 spring bracket was welded on at a noticeable angle.
I figured this was to adjust the way the pedal spring affects the master cylinder's return & self-ad...
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Size: 134.33 KB
Posted: 7/14/03
I figured this was to adjust the way the pedal spring affects the master cylinder's return & self-ad...		Other than the lever end, the shafts are identical.
Hits: 2937
Size: 103.95 KB
Posted: 7/14/03
Other than the lever end, the shafts are identical.		When I replaced the body, I noticed this hole and wondered why it was there - now I know! The cop...
Hits: 3228
Size: 103.65 KB
Posted: 7/14/03
When I replaced the body, I noticed this hole and wondered why it was there - now I know! The cop...		Reinstalling this spring was VERY difficult: I used a special clamp to compress it, and then tied it...
Hits: 3630
Size: 92.13 KB
Posted: 7/14/03
Reinstalling this spring was VERY difficult: I used a special clamp to compress it, and then tied it...		Even with the right shaft, my slotted '86 lever was too far gone to reuse, so I had to order a new o...
Hits: 5551
Size: 114.12 KB
Posted: 7/14/03
Even with the right shaft, my slotted '86 lever was too far gone to reuse, so I had to order a new o...
Just before heading off to RITS09, a shiny piece of metal fell onto my foot, and after that, it was ...
Hits: 2168
Size: 64.06 KB
Posted: 7/31/09
Just before heading off to RITS09, a shiny piece of metal fell onto my foot, and after that, it was ...		Just before heading off to RITS09, a shiny piece of metal fell onto my foot, and after that, it was ...
Hits: 3265
Size: 109.88 KB
Posted: 7/31/09
Just before heading off to RITS09, a shiny piece of metal fell onto my foot, and after that, it was ...		The same pedal bracket is used for mechanical & hydraulic clutches from '80-86, but the clutch pedal...
Hits: 3247
Size: 97.98 KB
Posted: 8/7/09
The same pedal bracket is used for mechanical & hydraulic clutches from '80-86, but the clutch pedal...		Amazing how much better it works when the bracket is all there.
Hits: 2411
Size: 80.47 KB
Posted: 8/7/09
Amazing how much better it works when the bracket is all there.		Mechanical Clutch Linkage & Pedals BOO (E9LY-13480-A) [url=http://www.amazon.com/dp/B0011DY1JG/]Mot...
Hits: 6118
Size: 43.82 KB
Posted: 7/14/03
Mechanical Clutch Linkage & Pedals BOO (E9LY-13480-A) [url=http://www.amazon.com/dp/B0011DY1JG/]Mot...
Hydraulic Clutch Linkage To determine if the clutch master cylinder push rod and cross-shaft lever ...
Hits: 13988
Size: 43.54 KB
Posted: 7/14/03
Hydraulic Clutch Linkage To determine if the clutch master cylinder push rod and cross-shaft lever ...		Pre-'84 Mechanical Clutch Linkage Equalizer (Z) Bar
Hits: 5159
Size: 55.7 KB
Posted: 7/14/03
Pre-'84 Mechanical Clutch Linkage Equalizer (Z) Bar		Hydraulic Clutch & bellhousing for '84-89 with external slave E4TZ-7515-C Fork (release lever)
Hits: 4676
Size: 54.26 KB
Posted: 7/14/03
Hydraulic Clutch & bellhousing for '84-89 with external slave E4TZ-7515-C Fork (release lever)		'84-89 Bellhousing for External Hydraulic-Slave IF THE IMAGE IS TOO SMALL, click it. Sandblasted & ...
Hits: 283
Size: 47.66 KB
Posted: 1/13/22
'84-89 Bellhousing for External Hydraulic-Slave IF THE IMAGE IS TOO SMALL, click it. Sandblasted & ...		Hydraulic Clutch Pedal for F-Series and Bronco with 4.9L and 5.0L Engines (T-18 Transmission) 1. Wi...
Hits: 7462
Size: 39.99 KB
Posted: 7/14/03
Hydraulic Clutch Pedal for F-Series and Bronco with 4.9L and 5.0L Engines (T-18 Transmission) 1. Wi...
Clutch Switch Details '80-86
Hits: 2826
Size: 86.3 KB
Posted: 8/7/09
Clutch Switch Details '80-86		'92-96 Hydraulic Clutch External Slave Cylinder Bleeding 1. Clean reservoir cap and cylinder clutch...
Hits: 9344
Size: 57.92 KB
Posted: 9/15/05
'92-96 Hydraulic Clutch External Slave Cylinder Bleeding 1. Clean reservoir cap and cylinder clutch...		Concentric Slave Cylinder [url=https://www.amazon.com/dp/B008Y84T2K/]9L5Z-7A508-A[/url] Bleeding IF ...
Hits: 23862
Size: 40.98 KB
Posted: 9/15/05
Concentric Slave Cylinder [url=https://www.amazon.com/dp/B008Y84T2K/]9L5Z-7A508-A[/url] Bleeding IF ...		I needed another transmission as a spare, and the junkyard cut me a deal on the whole mess. I plan ...
Hits: 4038
Size: 68.22 KB
Posted: 5/5/07
I needed another transmission as a spare, and the junkyard cut me a deal on the whole mess. I plan ...		This is the bellhousing needed to mount an external slave. I didn't notice until LONG after cleanin...
Hits: 3024
Size: 52.51 KB
Posted: 5/5/07
This is the bellhousing needed to mount an external slave. I didn't notice until LONG after cleanin...
This is the bellhousing needed to mount an external slave. I didn't notice until LONG after cleanin...
Hits: 2806
Size: 50.84 KB
Posted: 5/5/07
This is the bellhousing needed to mount an external slave. I didn't notice until LONG after cleanin...		Master & slave cylinders still sealed & full of fluid.
Hits: 2882
Size: 51.94 KB
Posted: 5/5/07
Master & slave cylinders still sealed & full of fluid.		I got these from a truck whose cab had been swapped, but I think they're '84 parts. The starter int...
Hits: 3156
Size: 49.92 KB
Posted: 5/5/07
I got these from a truck whose cab had been swapped, but I think they're '84 parts. The starter int...		I didn't notice until LONG after cleaning it that it's severely cracked between the slave mount & th...
Hits: 3207
Size: 76.44 KB
Posted: 9/15/07
I didn't notice until LONG after cleaning it that it's severely cracked between the slave mount & th...		Clutch Fluid Filling IF THE IMAGE IS TOO SMALL, click it. It's not apparent because it's black r...
Hits: 142
Size: 68.48 KB
Posted: 2/17/24
Clutch Fluid Filling IF THE IMAGE IS TOO SMALL, click it. It's not apparent because it's black r...
The mythical, elusive diaphragm. Many people don't realize that this MUST be removed before checkin...
Hits: 9553
Size: 59.2 KB
Posted: 9/24/07
The mythical, elusive diaphragm. Many people don't realize that this MUST be removed before checkin...		SOLD New clutch pedal lever for '83-older with mechanical linkage The lever for '84-86 hydraulic is...
Hits: 2658
Size: 80.09 KB
Posted: 6/21/05
SOLD New clutch pedal lever for '83-older with mechanical linkage The lever for '84-86 hydraulic is...		Clutch Pedal Position Switch '87-96 is installed on the clutch MC pushrod above the gas pedal. 1 - ...
Hits: 9098
Size: 52.03 KB
Posted: 7/5/12
Clutch Pedal Position Switch '87-96 is installed on the clutch MC pushrod above the gas pedal. 1 - ...		Clutch Pedal Position (CPP) Switch Jumper & other '92-96 dash features IF THE IMAGE IS TOO SMALL, cl...
Hits: 971
Size: 77.32 KB
Posted: 5/4/20
Clutch Pedal Position (CPP) Switch Jumper & other '92-96 dash features IF THE IMAGE IS TOO SMALL, cl...		SOLD Clutch Master Cylinders
Hits: 4999
Size: 90.91 KB
Posted: 11/23/03
SOLD Clutch Master Cylinders
SOLD Clutch Pedal Assembly for '87-91 IF THE IMAGE IS TOO SMALL, click it. For more info on repl...
Hits: 1850
Size: 80.66 KB
Posted: 7/1/12
SOLD Clutch Pedal Assembly for '87-91 IF THE IMAGE IS TOO SMALL, click it. For more info on repl...		'84-91 Clutch Master Cylinder exploded
Hits: 1226
Size: 44.63 KB
Posted: 8/13/13
'84-91 Clutch Master Cylinder exploded		'84-91 Clutch Master Cylinder IF THE IMAGE IS TOO SMALL, click it. See also: [url=http://www.superm...
Hits: 1733
Size: 35.9 KB
Posted: 3/12/16
'84-91 Clutch Master Cylinder IF THE IMAGE IS TOO SMALL, click it. See also: [url=http://www.superm...		The middle design ([url=https://www.amazon.com/dp/B000CIAWZS]LuK LMC176[/url]; ([url=https://www.ama...
Hits: 1815
Size: 93.19 KB
Posted: 8/14/13
The middle design ([url=https://www.amazon.com/dp/B000CIAWZS]LuK LMC176[/url]; ([url=https://www.ama...		'92-97 Clutch Master Cylinder for older (external slave) transmissions IF THE IMAGE IS TOO SMALL, cl...
Hits: 967
Size: 36.13 KB
Posted: 3/12/16
'92-97 Clutch Master Cylinder for older (external slave) transmissions IF THE IMAGE IS TOO SMALL, cl...
Early Clutch Master Cylinders The older MC moves more fluid than the newer, and it mounts different...
Hits: 1339
Size: 59.89 KB
Posted: 8/13/13
Early Clutch Master Cylinders The older MC moves more fluid than the newer, and it mounts different...		'92-96 Clutch Master Cylinder exploded The spring & forward plunger block off the reservoir when th...
Hits: 1328
Size: 47.09 KB
Posted: 8/13/13
'92-96 Clutch Master Cylinder exploded The spring & forward plunger block off the reservoir when th...		   
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