Steve83 > 1996 Ford Bronco > open folder The Carcass

Owww... Odo 299,062.2mi
Hits: 943
Size: 98.39 KB
Posted: 5/7/18
Owww... Odo 299,062.2mi		This is what the PO did to it shortly after buying it - an open storm drain in a busy street caused ...
Hits: 445
Size: 65.46 KB
Posted: 5/7/18
This is what the PO did to it shortly after buying it - an open storm drain in a busy street caused ...		Since he had no use for it, and his replacement needs some work, he's trading me this carcass for th...
Hits: 331
Size: 105.39 KB
Posted: 5/7/18
Since he had no use for it, and his replacement needs some work, he's trading me this carcass for th...		I'm not sure I'm getting such a good deal...
Hits: 329
Size: 96.26 KB
Posted: 5/7/18
I'm not sure I'm getting such a good deal...		The carcass is ready to roll gently down the hill onto the trailer.
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Size: 88.62 KB
Posted: 5/7/18
The carcass is ready to roll gently down the hill onto the trailer.
Loaded & ready to roll!
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Size: 105.11 KB
Posted: 5/7/18
Loaded & ready to roll!		Some moron in a Mercedes assumed he could cut me off, and actually got offended that I didn't let hi...
Hits: 291
Size: 92.33 KB
Posted: 5/7/18
Some moron in a Mercedes assumed he could cut me off, and actually got offended that I didn't let hi...		I hope to have it stripped in a couple of weeks.
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Size: 112.82 KB
Posted: 5/7/18
I hope to have it stripped in a couple of weeks.		The WP hub shouldn't be this close to the housing...
Hits: 498
Size: 74.71 KB
Posted: 5/10/18
The WP hub shouldn't be this close to the housing...		...and the back of the crank pulley should be flat.
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Size: 83.69 KB
Posted: 5/11/18
...and the back of the crank pulley should be flat.
Well, THERE'S your problem! Fortunately, the oil came out clean, so virtually no coolant went into ...
Hits: 325
Size: 91.67 KB
Posted: 5/11/18
Well, THERE'S your problem! Fortunately, the oil came out clean, so virtually no coolant went into ...		This shouldn't be too hard to extract. I'll soak it with penetrant until I'm ready to pull the inta...
Hits: 362
Size: 82.44 KB
Posted: 5/10/18
This shouldn't be too hard to extract. I'll soak it with penetrant until I'm ready to pull the inta...		In addition to the folded frame & punctured timing cover, the axle is twisted due to the front cross...
Hits: 781
Size: 116.71 KB
Posted: 5/10/18
In addition to the folded frame & punctured timing cover, the axle is twisted due to the front cross...		Misfire sensor & tone ring behind the harmonic balancer ('96-only) on a 5.8L (5.0L same; 4.9L simila...
Hits: 989
Size: 81.61 KB
Posted: 5/26/18
Misfire sensor & tone ring behind the harmonic balancer ('96-only) on a 5.8L (5.0L same; 4.9L simila...		All the safety features worked: seat belts, airbag, and even the telescoping steering column, which ...
Hits: 295
Size: 76.4 KB
Posted: 5/26/18
All the safety features worked: seat belts, airbag, and even the telescoping steering column, which ...
The column is so far forward that the shifter wouldn't go into park.
Hits: 264
Size: 64.42 KB
Posted: 5/26/18
The column is so far forward that the shifter wouldn't go into park.		After several rounds of PurplePower, Dawn, & water hose, the carpets are clean enough to be vacuumed...
Hits: 297
Size: 109.9 KB
Posted: 5/26/18
After several rounds of PurplePower, Dawn, & water hose, the carpets are clean enough to be vacuumed...		These are most of the tags on the truck. IF THE IMAGE IS TOO SMALL, click it. The one I forgot to l...
Hits: 626
Size: 123.68 KB
Posted: 5/26/18
These are most of the tags on the truck. IF THE IMAGE IS TOO SMALL, click it. The one I forgot to l...		Instrument cluster tag (made by Altec) The top line of text abbreviations means: RPO - regular prod...
Hits: 292
Size: 66.77 KB
Posted: 5/26/18
Instrument cluster tag (made by Altec) The top line of text abbreviations means: RPO - regular prod...		This dipstick is substantially longer than the one on my '93, making it much easier to reach. But t...
Hits: 358
Size: 88.73 KB
Posted: 5/26/18
This dipstick is substantially longer than the one on my '93, making it much easier to reach. But t...
This FDM appears to have been replaced after 2003 (probably under the recall), and then the reservoi...
Hits: 262
Size: 78.86 KB
Posted: 5/26/18
This FDM appears to have been replaced after 2003 (probably under the recall), and then the reservoi...		Rear axle tag S838M (Sterling axle plant; internal coding) 3 55 88 5L21 (3.55 ratio, open diff; 8.8...
Hits: 288
Size: 27.53 KB
Posted: 5/26/18
Rear axle tag S838M (Sterling axle plant; internal coding) 3 55 88 5L21 (3.55 ratio, open diff; 8.8...		Some friends helped me flip the body off the frame so I could dismantle the chassis.
Hits: 721
Size: 144.43 KB
Posted: 5/25/18
Some friends helped me flip the body off the frame so I could dismantle the chassis.		Some friends helped me flip the body off the frame so I could dismantle the chassis. [url=https://w...
Hits: 265
Size: 137.6 KB
Posted: 5/25/18
Some friends helped me flip the body off the frame so I could dismantle the chassis. [url=https://w...		The impact was so hard that these mounts (#2 L&RHS) bent forward, evidenced by the wider gap at the ...
Hits: 255
Size: 81.47 KB
Posted: 5/26/18
The impact was so hard that these mounts (#2 L&RHS) bent forward, evidenced by the wider gap at the ...
The impact was so hard that this mount (#3 LHS) bent forward, evidenced by the spalled paint near th...
Hits: 257
Size: 86.59 KB
Posted: 5/26/18
The impact was so hard that this mount (#3 LHS) bent forward, evidenced by the spalled paint near th...		Engine RHS just after flipping the body off.
Hits: 500
Size: 105.41 KB
Posted: 5/26/18
Engine RHS just after flipping the body off.		T-case RHS just after flipping the body off.
Hits: 316
Size: 101.73 KB
Posted: 5/26/18
T-case RHS just after flipping the body off.		Tank & axle RHS just after flipping the body off.
Hits: 273
Size: 110.66 KB
Posted: 5/26/18
Tank & axle RHS just after flipping the body off.		Engine LHS just after flipping the body off.
Hits: 304
Size: 100.6 KB
Posted: 5/26/18
Engine LHS just after flipping the body off.
T-case LHS just after flipping the body off.
Hits: 342
Size: 89.87 KB
Posted: 5/26/18
T-case LHS just after flipping the body off.		Tank & axle LHS just after flipping the body off.
Hits: 278
Size: 114.25 KB
Posted: 5/26/18
Tank & axle LHS just after flipping the body off.		'96 5.8L Engine Vacuum Harness (no 2ndry air or MAP) [url=https://www.supermotors.net/registry/medi...
Hits: 717
Size: 72.52 KB
Posted: 5/26/18
'96 5.8L Engine Vacuum Harness (no 2ndry air or MAP) [url=https://www.supermotors.net/registry/medi...		'96 5.8L Engine Wiring Harness
Hits: 392
Size: 77.14 KB
Posted: 5/26/18
'96 5.8L Engine Wiring Harness		Chassis front just after pressure-washing. Before: [url=https://www.supermotors.net/registry/media...
Hits: 436
Size: 111.34 KB
Posted: 5/28/18
Chassis front just after pressure-washing. Before: [url=https://www.supermotors.net/registry/media...
Engine RHS just after pressure-washing. Before: [url=https://www.supermotors.net/registry/media/113...
Hits: 266
Size: 96.94 KB
Posted: 5/28/18
Engine RHS just after pressure-washing. Before: [url=https://www.supermotors.net/registry/media/113...		Trans & t-case RHS just after pressure-washing. Before: [url=https://www.supermotors.net/registry/...
Hits: 256
Size: 98.92 KB
Posted: 5/28/18
Trans & t-case RHS just after pressure-washing. Before: [url=https://www.supermotors.net/registry/...		Tank & axle RHS just after pressure-washing. Before: [url=https://www.supermotors.net/registry/med...
Hits: 233
Size: 113.21 KB
Posted: 5/28/18
Tank & axle RHS just after pressure-washing. Before: [url=https://www.supermotors.net/registry/med...		Engine LHS just after pressure-washing. Before: [url=https://www.supermotors.net/registry/media/11...
Hits: 255
Size: 104.31 KB
Posted: 5/28/18
Engine LHS just after pressure-washing. Before: [url=https://www.supermotors.net/registry/media/11...		Trans & t-case LHS just after pressure-washing. Before: [url=https://www.supermotors.net/registry/...
Hits: 244
Size: 103.27 KB
Posted: 5/28/18
Trans & t-case LHS just after pressure-washing. Before: [url=https://www.supermotors.net/registry/...
Tank & axle LHS just after pressure-washing. Before: [url=https://www.supermotors.net/registry/med...
Hits: 234
Size: 98.9 KB
Posted: 5/28/18
Tank & axle LHS just after pressure-washing. Before: [url=https://www.supermotors.net/registry/med...		Emptying the tank into mine, using an old fuel pump (probably from a Crown Vic tank), the battery pa...
Hits: 239
Size: 115.92 KB
Posted: 5/28/18
Emptying the tank into mine, using an old fuel pump (probably from a Crown Vic tank), the battery pa...		It's getting close...
Hits: 228
Size: 126.52 KB
Posted: 5/28/18
It's getting close...		I couldn't hammer this body mount sleeve apart, so I soaked it for a few days and then hammered it t...
Hits: 230
Size: 68.86 KB
Posted: 5/28/18
I couldn't hammer this body mount sleeve apart, so I soaked it for a few days and then hammered it t...		The rear main & bore plugs look OK, so I'll probably leave the seal alone. I assume that's the bloc...
Hits: 253
Size: 55.74 KB
Posted: 5/28/18
The rear main & bore plugs look OK, so I'll probably leave the seal alone. I assume that's the bloc...
After the last of the oil drains out, I'll pull the manifolds, timing cover, & pan; and paint everyt...
Hits: 262
Size: 83.27 KB
Posted: 5/28/18
After the last of the oil drains out, I'll pull the manifolds, timing cover, & pan; and paint everyt...		The exhaust manifold has to come off to get the broken bolt out, so I'll pull both & sandblast/paint...
Hits: 281
Size: 75.49 KB
Posted: 5/28/18
The exhaust manifold has to come off to get the broken bolt out, so I'll pull both & sandblast/paint...		With the front suspension unloaded, I was able to flip the exhaust to work it over the axle, and sli...
Hits: 326
Size: 109.08 KB
Posted: 5/29/18
With the front suspension unloaded, I was able to flip the exhaust to work it over the axle, and sli...		The L axle beam is substantially bent, but the R looks OK.
Hits: 268
Size: 82.84 KB
Posted: 5/29/18
The L axle beam is substantially bent, but the R looks OK.		I had to use my thinnest open wrench to back up the exhaust shield nuts. 2 of the bolts were broken...
Hits: 318
Size: 97.97 KB
Posted: 6/1/18
I had to use my thinnest open wrench to back up the exhaust shield nuts. 2 of the bolts were broken...
Distributor tag & drive gear for roller cam. Eventually, I taped off the tag & gear, sandblasted th...
Hits: 322
Size: 65.31 KB
Posted: 6/1/18
Distributor tag & drive gear for roller cam. Eventually, I taped off the tag & gear, sandblasted th...		The missing chunk of timing cover was resting on the splash shelf. The milk in the oil pan is just ...
Hits: 627
Size: 94.82 KB
Posted: 6/1/18
The missing chunk of timing cover was resting on the splash shelf. The milk in the oil pan is just ...		I was amazed to find these original valve cover gaskets are steel, with just a thin inner lip of rub...
Hits: 574
Size: 131.22 KB
Posted: 6/1/18
I was amazed to find these original valve cover gaskets are steel, with just a thin inner lip of rub...		The chain has barely any more slack than a new one would. Probably less than 2 degrees. Odo 299,062...
Hits: 308
Size: 94.45 KB
Posted: 6/1/18
The chain has barely any more slack than a new one would. Probably less than 2 degrees. Odo 299,062...		The oil pump pickup was clear, but it's also clean now. The oil pan gasket appears to be reusable. ...
Hits: 312
Size: 107.7 KB
Posted: 6/1/18
The oil pump pickup was clear, but it's also clean now. The oil pan gasket appears to be reusable. ...
I cut these bolt heads off so there would be more to work with when I try to extract them. But firs...
Hits: 323
Size: 90.41 KB
Posted: 6/1/18
I cut these bolt heads off so there would be more to work with when I try to extract them. But firs...		After spraying this [url=https://www.amazon.com/dp/B000C11GBE/]Dorman 635-100[/url] with DupliColor ...
Hits: 420
Size: 109 KB
Posted: 6/11/18
After spraying this [url=https://www.amazon.com/dp/B000C11GBE/]Dorman 635-100[/url] with DupliColor ...		Drilling a hole into this blind boss to let some penetrating oil soak for a few days paid off. This...
Hits: 324
Size: 71.69 KB
Posted: 10/8/18
Drilling a hole into this blind boss to let some penetrating oil soak for a few days paid off. This...		I've been procrastinating, but today I went after these intake bolts. They've been soaking in penetr...
Hits: 547
Size: 55.52 KB
Posted: 6/11/18
I've been procrastinating, but today I went after these intake bolts. They've been soaking in penetr...		I drilled through, to check that the hole was centered & aligned, and stepped up 1/32" at a tim...
Hits: 309
Size: 97.2 KB
Posted: 6/11/18
I drilled through, to check that the hole was centered & aligned, and stepped up 1/32" at a tim...
Unfortunately, the bolt still didn't unscrew, but it was so thin that most of the bolt thread peeled...
Hits: 324
Size: 67.58 KB
Posted: 6/11/18
Unfortunately, the bolt still didn't unscrew, but it was so thin that most of the bolt thread peeled...		I chased the remaining bolt thread & corrosion out with a tap, and cleaned the pocket at the top. S...
Hits: 308
Size: 89 KB
Posted: 6/11/18
I chased the remaining bolt thread & corrosion out with a tap, and cleaned the pocket at the top. S...		The driver's side bolt sheared at an angle, making it harder to find center. I had to dig the corro...
Hits: 316
Size: 68.18 KB
Posted: 6/11/18
The driver's side bolt sheared at an angle, making it harder to find center. I had to dig the corro...		The hole was very slightly off-center near the bottom, but not enough to damage the head. The bolt w...
Hits: 346
Size: 68.78 KB
Posted: 6/11/18
The hole was very slightly off-center near the bottom, but not enough to damage the head. The bolt w...		After a few days soaking with penetrant, I punched, drilled, & extracted the 2 ex.man. bolts that ha...
Hits: 341
Size: 84.99 KB
Posted: 7/19/18
After a few days soaking with penetrant, I punched, drilled, & extracted the 2 ex.man. bolts that ha...
These '96 water pump bolts are slightly different from the '93's. The pump is a new [url=https://www...
Hits: 1005
Size: 74.68 KB
Posted: 7/19/18
These '96 water pump bolts are slightly different from the '93's. The pump is a new [url=https://www...		Original high-temperature studs & nuts aren't available now, so I'll be using these [url=https://www...
Hits: 324
Size: 73.8 KB
Posted: 7/23/18
Original high-temperature studs & nuts aren't available now, so I'll be using these [url=https://www...		New [url=https://www.amazon.com/dp/B001088OIQ/]Motorcraft SP-501[/url] plugs, of course. These are A...
Hits: 285
Size: 93.44 KB
Posted: 8/2/18
New [url=https://www.amazon.com/dp/B001088OIQ/]Motorcraft SP-501[/url] plugs, of course. These are A...		I didn't realize this grommet would be chinese when I ordered it, but my local Ford doesn't sell it ...
Hits: 317
Size: 94.41 KB
Posted: 8/2/18
I didn't realize this grommet would be chinese when I ordered it, but my local Ford doesn't sell it ...		These have been soaking for a couple of months, but they were still tight. 2 came out this way... ...
Hits: 272
Size: 107.66 KB
Posted: 8/2/18
These have been soaking for a couple of months, but they were still tight. 2 came out this way... ...
Even after a couple months in PB Blaster, one sheared & required drilling before going out forward.
Hits: 294
Size: 76.22 KB
Posted: 8/2/18
Even after a couple months in PB Blaster, one sheared & required drilling before going out forward.		The fuel rail is pretty scruffy, so... [url=https://www.supermotors.net/registry/media/1137772][img...
Hits: 300
Size: 94.94 KB
Posted: 8/2/18
The fuel rail is pretty scruffy, so... [url=https://www.supermotors.net/registry/media/1137772][img...		I polished the chrome & stainless (FPR) with fine steel wool, and clearcoated the chrome with [url=h...
Hits: 339
Size: 91.41 KB
Posted: 8/2/18
I polished the chrome & stainless (FPR) with fine steel wool, and clearcoated the chrome with [url=h...		After sandblasting, planing, painting (Rustoleum High Heat Silver), & new flange hardware (cheapo af...
Hits: 446
Size: 71.1 KB
Posted: 12/12/18
After sandblasting, planing, painting (Rustoleum High Heat Silver), & new flange hardware (cheapo af...		Eventually, I got all the exhaust manifold bolts in (with nickel anti-seize) & torqued. Then I adde...
Hits: 444
Size: 77.88 KB
Posted: 12/12/18
Eventually, I got all the exhaust manifold bolts in (with nickel anti-seize) & torqued. Then I adde...
Eventually, I got all the bolts in (with nickel anti-seize) & torqued. Then I added the heat shield...
Hits: 363
Size: 81.63 KB
Posted: 12/12/18
Eventually, I got all the bolts in (with nickel anti-seize) & torqued. Then I added the heat shield...		After mounting the plenum, the throttle body (carefully sandblasted & clearcoated) went on with a ne...
Hits: 342
Size: 83.32 KB
Posted: 12/14/18
After mounting the plenum, the throttle body (carefully sandblasted & clearcoated) went on with a ne...		Original '96 5.8L IAC (F4TE-9F715-AA) built 1996 Feb. 07 3rd shift 1st line
Hits: 332
Size: 79.21 KB
Posted: 12/14/18
Original '96 5.8L IAC (F4TE-9F715-AA) built 1996 Feb. 07 3rd shift 1st line		Original '96 5.8L MAF sensor (F5UF-12B579-BA, built 1996 Feb.19 - 2nd shift) & venturi One of the s...
Hits: 500
Size: 68.77 KB
Posted: 12/14/18
Original '96 5.8L MAF sensor (F5UF-12B579-BA, built 1996 Feb.19 - 2nd shift) & venturi One of the s...		Now that my sandblaster is working so well, I finished the accessory brackets, pulleys, & Saginaw. ...
Hits: 409
Size: 104.42 KB
Posted: 12/28/18
Now that my sandblaster is working so well, I finished the accessory brackets, pulleys, & Saginaw. ...
It's a cool rainy day, so I put the exterior wiring harness sections outside, and washed them with P...
Hits: 344
Size: 80.26 KB
Posted: 12/28/18
It's a cool rainy day, so I put the exterior wiring harness sections outside, and washed them with P...		My new toy is a [url=https://www.amazon.com/dp/B07P7Y6XF1]660-lb (300 kg) digital hanging scale[/url...
Hits: 496
Size: 101.83 KB
Posted: 1/20/19
My new toy is a [url=https://www.amazon.com/dp/B07P7Y6XF1]660-lb (300 kg) digital hanging scale[/url...		Most of the body tub is going to the scrapyard, on top of most of the frame, and most of the '94 Cro...
Hits: 348
Size: 136.07 KB
Posted: 3/24/19
Most of the body tub is going to the scrapyard, on top of most of the frame, and most of the '94 Cro...		  
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