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261 hits | 50.69 KB | Posted: 11/20/16

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265 hits | 66.62 KB | Posted: 11/20/16

Dana 44 pinion seal from NAPA PN 15788
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355 hits | 61.61 KB | Posted: 11/20/16

Replacement pinion nut, sourced from Ace hardware, 3/4 16 thread stover nut.

stover nuts derive th...
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256 hits | 65.26 KB | Posted: 11/20/16

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273 hits | 53.64 KB | Posted: 11/20/16

1/2 inch ratchet wrench to remove u joint retainer bolts.
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260 hits | 60.39 KB | Posted: 11/20/16

clamped the end caps on the u-joints so they fall off.
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253 hits | 49.9 KB | Posted: 11/20/16

ready to remove the pinion nut. it's 1 1/8 inch. used an impact gun while holding the yoke in place.
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273 hits | 62.42 KB | Posted: 11/20/16

After hammering around the edges of the old seal with a screwdriver, I was able to bend it in enough...
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224 hits | 49.47 KB | Posted: 11/20/16

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298 hits | 47.27 KB | Posted: 11/20/16

nut removed but the threads on the pinion shaft were stripped. this is going to be a problem.
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283 hits | 44.25 KB | Posted: 11/20/16

this is what the inside of the nut looked like, completely trashed. these should be replaced any tim...
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275 hits | 47.56 KB | Posted: 11/20/16

my yoke (1330) was rusty and pitted, so it's a good idea to clean up the part that rides on the seal...
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280 hits | 54.8 KB | Posted: 11/20/16

Applied a really fine coating of RTV to the mounting surface of the seal and tapped it in place with...
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351 hits | 56.07 KB | Posted: 11/25/16

seal in place, next step is to rethread the pinion shaft. I was told this couldn't or rather shouldn...
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350 hits | 54.36 KB | Posted: 11/25/16

To re-cut the threads on the shaft I ordered a 3/4 inch 16 thread carbon steel re-threading die. Cos...
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294 hits | 55.06 KB | Posted: 11/25/16

Re-threaded with the new pinion nut on. I was able to crank it down even more than what is in the pi...

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