1LHF.jpg
132 hits | 132.25 KB | Posted: 7/31/21
Repainted Vermillion with fine pearl glitter M6517D

Detailed inspection $300 (done)
Read maintenanc...

1RHR.jpg
87 hits | 81.56 KB | Posted: 7/31/21
Since the truck will be stored, the instructions in this TSB should be followed:

[url=https://www.s...

BatTend-StantLock.jpg
84 hits | 53.91 KB | Posted: 8/5/21
Since the truck will not be driven regularly, a Battery Tender Jr. would be good for the battery & a...

3Fuses.jpg
83 hits | 106.21 KB | Posted: 8/6/21
All the fuses are good and the correct ratings, except C (horn/cruise/F2P), F (trailer Right), G (tr...

2DoorL.jpg
75 hits | 88.15 KB | Posted: 7/31/21
CoverLay door panels are the only new replacements available. The dash carpet is installed with adhe...

2DashCluster.jpg
76 hits | 87.61 KB | Posted: 8/4/21
The speedometer (PSOM) has been calibrated to 8.64 for the 33" tires, so MPG calculations shoul...

2DashM.jpg
69 hits | 110.06 KB | Posted: 8/1/21
The dash & (re-upholstered) pad appear perfect, other than the adhesive velcro for the carpet cover....

2DashRKF.jpg
80 hits | 100.53 KB | Posted: 8/1/21
The light blue is the airbag diagnostic module (ADM); the black one to its left (front) is the chime...

2DashParts.jpg
88 hits | 59.43 KB | Posted: 8/6/21
To inspect the sloppy shifter, the knee bolster & column shrouds were removed & washed. The shifter ...

2DoorStrikes.jpg
71 hits | 91.18 KB | Posted: 8/1/21
Both front doors' & the right t/g strike sleeve are missing. So are at least 4 of the rubber body pl...

2DoorHinges.jpg
93 hits | 67.67 KB | Posted: 8/6/21
Both front doors are sagging (the driver's due to a worn upper hinge) which is probably why both of ...

2DashVentWdo.jpg
76 hits | 72.63 KB | Posted: 8/4/21
For no apparent reason, the right vent window seal is twisted.

[url=https://www.supermotors.net/reg...

2DoorRmir.jpg
74 hits | 95.77 KB | Posted: 8/1/21
Right door mirror did not respond to the remote switch. After diagnosis, an unplugged connector was ...

2SeatFr.jpg
66 hits | 50.19 KB | Posted: 8/1/21
The Opal cloth front bench seat from a '95 F150 has been installed, with its belt buckles, and 4 goo...

2DashFloor.jpg
84 hits | 116.87 KB | Posted: 8/6/21
The 2 small black wires going under the driver's threshold are not original, but their function isn'...

2TcaseBoot.jpg
100 hits | 67 KB | Posted: 8/1/21
Transfer case shifter & boot have been butchered.

[url=https://www.amazon.com/dp/B000O0IKWQ]Ford F2...

2VisorL.jpg
70 hits | 80.65 KB | Posted: 8/1/21
The driver's vanity lamps are intermittent. As I removed & installed the lenses to check the bulbs, ...

2RVMir.jpg
74 hits | 60.95 KB | Posted: 8/1/21
Since it lacks the overhead console, this truck has the base (manual-dimming) rear view mirror. It d...

2Kicks.jpg
64 hits | 102.32 KB | Posted: 8/4/21
While changing the front seat, the interior trim was out revealing that several of the pushpins are ...

2LampDomeRear.jpg
67 hits | 17.46 KB | Posted: 8/4/21
The rear dome lamp switch is seized, and the bulb may be burned out.

Replace bulb only (may not wo...

2Tethers.jpg
61 hits | 26.6 KB | Posted: 8/4/21
Supply & install 4 tether points for child seats, as described in this link $360

[url=https://www.s...

2PaintWS.jpg
69 hits | 72.06 KB | Posted: 8/1/21
The w/s trim was painted with the rest of the truck, but it has chipped, and been touched up.

[url=...

2PaintCamper.jpg
68 hits | 106.92 KB | Posted: 8/1/21
Although the camper shell was repainted gloss black, some red body paint got on its rubber gaskets. ...

2PaintFuel.jpg
66 hits | 100.08 KB | Posted: 8/1/21
The factory fuel cap tether is broken.

Supply & install used OE tether $10 (not recommended)
Supply...

2PaintSwing.jpg
61 hits | 65.28 KB | Posted: 8/1/21
The swingaway was also painted body color. There is no noticeable t/g rust outside or in. The bumper...

2PaintTGstrike.jpg
67 hits | 42.51 KB | Posted: 8/1/21
The right t/g strike sleeve & both front doors' sleeves are missing. So are at least 4 rubber body p...

2TG.jpg
73 hits | 52.75 KB | Posted: 8/4/21
The tailgate has some of the typical problems: it's dirty (due to the outer weatherbelt failing at s...

2TGCmprRun.jpg
73 hits | 39.73 KB | Posted: 8/4/21
The camper shell's run for the t/g glass is degraded & cracking badly. Several body plugs are missin...

2TGSprLtSt.jpg
75 hits | 34.9 KB | Posted: 8/4/21
The swingaway latch & strike were painted. The tape on the strike sleeve appears to be holding a cra...

2PaintRHR.jpg
64 hits | 94.37 KB | Posted: 8/1/21
The aftermarket wheel arch mouldings, wheels, & body mouldings appear to have been installed properl...

2PaintMirrorR.jpg
63 hits | 110.58 KB | Posted: 8/1/21
The door mirror fronts & bases were painted with the body. This mirror's power connector was found u...

2PaintAntenna.jpg
60 hits | 75.36 KB | Posted: 8/1/21
Like the w/s trim, the antenna base isolator has been painted.

[url=https://www.supermotors.net/reg...

3EngTime.jpg
62 hits | 56.38 KB | Posted: 8/4/21
The base timing was off a few degrees, which was making the engine burn more gas & make less power. ...

3EngAbove.jpg
75 hits | 116.5 KB | Posted: 8/1/21
This K&N 57-2542 FIPK is supplying hot air to the en...

3EngAirFilterSet.jpg
74 hits | 42.5 KB | Posted: 8/4/21
Remove FIPK; install used OE air filter box & tubes, new PCV breather hose (new fabricated plastic t...

3EngCowl.jpg
77 hits | 115.78 KB | Posted: 8/1/21
The cowl-to-hood seal (which prevents engine fumes f...

3FluidsBrake.jpg
142 hits | 37.93 KB | Posted: 8/5/21
Because the calipers were being compressed (driving the fluid back to the reservoir), it was necessa...

3Fluids.jpg
100 hits | 26.2 KB | Posted: 8/5/21
Most of the other fluids look OK and are at the correct levels, but it's hard to know how old they a...

3EngRadPrTest.jpg
90 hits | 105.88 KB | Posted: 8/6/21
What began as a quick check of the radiator cap (which failed to hold even 5 psi for 10 minutes) esc...

3EngVac.jpg
73 hits | 104.05 KB | Posted: 8/1/21
The degraded recirculate line has already been replaced with white silicone. With the other recent H...

2HVACseam.jpg
73 hits | 114.9 KB | Posted: 8/4/21
The outside HVAC box exhibits the typical sagging, but doesn't appear to be leaking. The recirculate...

2CowlDrains.jpg
98 hits | 50.53 KB | Posted: 8/6/21
The cowl drains are not as badly clogged as most, but they do have some debris.

[url=https://www.su...

3EngPCV.jpg
71 hits | 42.99 KB | Posted: 8/4/21
The PCV valve looks to be factory.

[url=https://www.supermotors.net/registry/media/833143_1][img]ht...

3EngVapHose.jpg
89 hits | 99.12 KB | Posted: 8/6/21
The vapor hose from the canister to the CANP solenoid is degrading (as usual) and has split enough t...

3EngFanDrop.jpg
80 hits | 110.91 KB | Posted: 8/1/21
The body lift necessitated lowering the fan shroud, bending the ATF cooler lines, and raising the bu...

3EngLeak.jpg
77 hits | 89.73 KB | Posted: 8/4/21
To determine if this leak is from the oil pan or ATF cooler hose, the engine & undercarriage need to...

3EngBelow.jpg
73 hits | 95.56 KB | Posted: 8/1/21
The engine is surprisingly dry, but may be leaking around the oil pan gasket, or it could be blowing...

3FluidsOil.jpg
66 hits | 70.67 KB | Posted: 8/4/21
The oil isn't due to be changed, but it's overfull and the filter is an undersized cheapo.
IF THE IM...

3FluidsATFhose.jpg
70 hits | 91 KB | Posted: 8/4/21
The fan shroud has been lowered as part of the body lift. The oil filter is undersized - it should b...

3EngManR.jpg
55 hits | 108.74 KB | Posted: 8/1/21
The aftermarket plugs & wires look fairly new & clean. The cap & rotor are also new aftermarket, but...

3TransRHS.jpg
68 hits | 100.86 KB | Posted: 8/5/21
The transmission is surprisingly clean, and the body has no noticeable rust or mud.

3EngMts.jpg
59 hits | 50.34 KB | Posted: 8/4/21
The engine mounts are broken, which is putting extra stress on the oil-soaked transmission mount.
IF...

3FluidsAxleFr.jpg
61 hits | 46.32 KB | Posted: 8/4/21
The front diff oil looks OK, and is very slightly over full. There is no indication it has ever been...

3EngE4OD.jpg
62 hits | 112.84 KB | Posted: 8/1/21
There are no substantial leaks, but the transmission pan & mount are grimy, and the rear diff appear...

3EngE4ODMLPS.jpg
60 hits | 80.51 KB | Posted: 8/1/21
The MLPS appears original & OK.

[url=https://www.supermotors.net/registry/media/81709][img]https://...

3EngMuffler.jpg
64 hits | 109.61 KB | Posted: 8/1/21
The original muffler & driveshafts are OK, but the rearmost u-joint may be wearing abnormally. The p...

3FrameDshafts.jpg
59 hits | 65.64 KB | Posted: 8/5/21
The driveshafts now have alignment marks, so that if they're ever removed, they can be re-installed ...

3FluidsAxleR.jpg
75 hits | 66.32 KB | Posted: 8/4/21
The rear differential plug put up a fight because the last person to check it put it back in with an...

3FrameBumpF.jpg
64 hits | 69.94 KB | Posted: 8/5/21
The front bumper has been raised for the body lift by torch-cutting the frame horn. The flat plate f...

3FrameFr.jpg
79 hits | 118.32 KB | Posted: 8/1/21
The steering seems twitchy, and has poor return-to-center. It's impossible to know if that's because...

3FrameTshifter.jpg
82 hits | 34.16 KB | Posted: 8/1/21
Due to the body lift, the transfer case shift lever has been cut, extended, & welded.
IF THE IMAGE I...

3FrameNerf.jpg
71 hits | 104.07 KB | Posted: 8/1/21
The 3" body lift necessitated changing to longer body mount bolts, adding lift lips, raising th...

3FrameTailpipe.jpg
79 hits | 110.51 KB | Posted: 8/5/21
The tailpipe was raised for the body lift.

3BodyMts.jpg
192 hits | 37.5 KB | Posted: 8/4/21
The body mounts are collapsing, as usual with factory vulcanized rubber mounts at this age. But it's...

3FrameEbrake.jpg
86 hits | 101.88 KB | Posted: 8/1/21
The e-brake cables work freely, and the brake pedal appears to function normally. It's not critical,...

3FrameTank.jpg
71 hits | 105.02 KB | Posted: 8/1/21
The fuel tank & fuel lines look OK, with no significant rust anywhere on the truck. If access is eve...

3FrameTkFill.jpg
60 hits | 67.9 KB | Posted: 8/1/21
Due to the body lift, lift lips have been screwed on, but this one was not cut to fit around the fil...

3FrameLeafBshgs.jpg
67 hits | 40.56 KB | Posted: 8/5/21
Despite the invoice saying that the previous owner paid for the work, these leaf spring bushings do ...

3SuspRshim.jpg
79 hits | 102.26 KB | Posted: 8/1/21
The factory 7 degree shim is missing on both sides, causing the rearmost u-joint to operate at nearl...

3SuspRshim.jpg
188 hits | 24.86 KB | Posted: 8/5/21
Having the wrong rear axle shim is putting the u-joint at a dangerous angle (nearly 8°), which is c...

3FrameRwire.jpg
82 hits | 106.94 KB | Posted: 8/1/21
The line of fire adapter is hung on the wiring where it may be damaged by mud, gravel, or debris thr...

3FrameBumpR.jpg
67 hits | 101.69 KB | Posted: 8/1/21
Due to the body lift, the rear bumper was raised. But it is not attached solidly enough to be used f...

3FrameTrlrCn.jpg
77 hits | 35.97 KB | Posted: 8/5/21
Other than sun-fading, the trailer connector looks good. The trailer backup lamps & battery charge r...

4Brakes1LHR.jpg
75 hits | 79.82 KB | Posted: 8/5/21
The LHR autoadjuster wasn't turning freely, and there was a minor error in the assembly order, so al...

4Brakes3LHF02.jpg
63 hits | 71.33 KB | Posted: 8/5/21
The front brakes were cleaned, inspected, & lubed similarly. Like the drums, the rotors are close (2...

4BrakesPainted.jpg
142 hits | 58.16 KB | Posted: 8/5/21
Since the front wheels apparently didn't come with 4WD center sleeves, the hub snouts have now been ...

3HubLocks.jpg
77 hits | 104.24 KB | Posted: 8/5/21
The hub locks don't engage; probably due to never having been serviced.

[url=https://www.supermoto...

5Spare.jpg
78 hits | 54.75 KB | Posted: 8/6/21
The 17-year-old spare tire is smaller than the road tires, and doesn't appear to hold air. It's now ...

6ATFmagnefine.jpg
160 hits | 91.35 KB | Posted: 8/18/21
A 5/16" magnetic inline filter was adde...

6CANPhosed.jpg
117 hits | 35.44 KB | Posted: 8/18/21
The degraded fuel vapor lines were replaced with new 1/4" fuel hose.
IF THE IMAGE IS TOO SMALL,...

6Coolant.jpg
75 hits | 32.79 KB | Posted: 8/18/21
While the coolant was out, the nipples that had leaked were cleaned. Some required manual sanding to...

6CowlDrained.jpg
81 hits | 66.05 KB | Posted: 8/18/21
The cowl drains were emptied. The right one contained the filler plug for the cowl.
IF THE IMAGE IS ...

6CowlSealed.jpg
87 hits | 125.03 KB | Posted: 8/18/21
The cowl-to-hood seal was replaced with a good used one. And the liquid line hangers were re-attache...

6DistCapd.jpg
234 hits | 41.97 KB | Posted: 8/18/21
The distributor cap terminals were scraped, and the cap & rotor were coated with dielectric grease a...

6EngFlushed.jpg
405 hits | 54.78 KB | Posted: 8/18/21
While the engine was cold, 2 cans of Berryman's B-12 pour-in were added to the crankcase. Then the e...

6EngOilCold.jpg
99 hits | 41.84 KB | Posted: 8/18/21
The factory oil cooler has been removed, and a [url=https://www.amazon.com/dp/B07H6ZSMG2]connector[/...

6EngScreen.jpg
95 hits | 39.34 KB | Posted: 8/18/21
The air intake & condenser are now screened.
IF THE IMAGE IS TOO SMALL, click it.

[url=https://www....

6RadCapPCVAir.jpg
82 hits | 42.35 KB | Posted: 8/18/21
New RS62 Radiator Cap, [url=https://www.amazon.com/d...

6TGSwing.jpg
83 hits | 41.33 KB | Posted: 8/18/21
The tailgate strike sleeves were replace, and the swingaway handle's slack taken up.
IF THE IMAGE IS...

6WhBrgsR.jpg
96 hits | 69.92 KB | Posted: 8/18/21
The front wheel bearings were cleaned & packed with disk brake grease, and the seals were replaced. ...

6WhHubLkR.jpg
102 hits | 56.51 KB | Posted: 8/18/21
Although the 3-screw automatic hub locks were washed in ATF as recommended by Ford & Warn, they didn...

6Lubes.jpg
221 hits | 68.24 KB | Posted: 8/18/21
Since they're due on the 120K service, all the latches, hinges, & linkages were lubed with flowable ...

6BootTcaseNew.jpg
125 hits | 34.6 KB | Posted: 8/19/21
New transfer case boot

[url=https://www.supermotors.net/registry/media/1166590][img]https://www.su...

6TcaseSh.jpg
129 hits | 74.83 KB | Posted: 8/19/21
Fitting the new t-case boot took a lot more time than expected. After removing the old one, it was a...

6ShiftTubed.jpg
223 hits | 108.41 KB | Posted: 8/19/21
The shifter bushings are new, and glued into place. The boot has also been replaced.

[url=https://w...

6ClusterBzWr.jpg
139 hits | 79.87 KB | Posted: 8/19/21
The last step of the oil sender reversion is to jumper the oil gauge resistor on the back of the clu...

6PolyMts.jpg
132 hits | 34.56 KB | Posted: 8/26/21
Polyurethane engine & transmission mounts will never break, soften, harden, or collapse; like all fa...

6ShimsRAxle.jpg
138 hits | 53.56 KB | Posted: 8/26/21
The rear axle shims have been switched back to stock, so the rear U-joint is not as stressed. The U-...

6WashEng.jpg
120 hits | 86.92 KB | Posted: 8/26/21
The engine bay has been washed with Dawn & PurplePower.

6TireBalance.jpg
118 hits | 85.79 KB | Posted: 8/26/21
The 4 road tires were match-balanced to reduce their weights & road force.

[url=https://www.supermo...