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Hits: 1194 Size: 46.79 KB Posted: 5/14/09 I tried simply pulling, and the needle wouldn't come off the shaft. So I put a few drops of WD-40 o... | Hits: 987 Size: 56.43 KB Posted: 12/22/11 I found this cluster in a truck that was about to be crushed, so it only cost a few bucks. I'm goin... | Hits: 1408 Size: 51.89 KB Posted: 12/22/11 The old cable-drive speedo is top-of-the-list to go. I'm hoping to find an electrically-driven spee... | Hits: 907 Size: 41.97 KB Posted: 12/22/11 There's not much depth to work with, but the steel case should make mods easy. | Hits: 905 Size: 50.38 KB Posted: 12/22/11 The simple face should also be easy to work with. |
Hits: 1076 Size: 51.24 KB Posted: 12/22/11 Parts
[url=http://www.supermotors.net/vehicles/registry/media/874262][img]http://www.supermotors.... | Hits: 1021 Size: 51.41 KB Posted: 12/22/11 Parts
[url=http://www.supermotors.net/vehicles/registry/media/874262][img]http://www.supermotors.... | Hits: 983 Size: 34.53 KB Posted: 12/22/11 Speedo | Hits: 939 Size: 35.1 KB Posted: 12/22/11 Speedo | Hits: 1949 Size: 98.01 KB Posted: 12/22/11 This [url=https://www.amazon.com/dp/B000FJU8I0/]Sunpro CP8215[/url] is the gauge used for the [url=h... |
Hits: 1214 Size: 86.63 KB Posted: 12/22/11 Step 1 is to remove the swaged bezel ring. I just used a flathead screwdriver to pry the lip out al... | Hits: 1213 Size: 86.86 KB Posted: 12/22/11 Eventually, the lip was large enough to push the ring down & pry it off the gauge housing. | Hits: 1229 Size: 85.11 KB Posted: 12/22/11 Only the gauge body inside will be reused. | Hits: 1242 Size: 99.59 KB Posted: 12/22/11 Remove the nuts, and the gauge body comes out of the housing. | Hits: 1244 Size: 94.6 KB Posted: 12/22/11 Use a jeweller's #0 phillips screwdriver to remove the face screws. |
Hits: 1361 Size: 103.01 KB Posted: 12/22/11 Behind the face is a resistor, a Zener diode, and a trim pot for calibrating the meter. There's als... | Hits: 1525 Size: 105.81 KB Posted: 12/22/11 This is the [url=http://classicbroncos.com/forums/index.php]MarsChariot[/url] face, cut out of gloss... | Hits: 1284 Size: 94.13 KB Posted: 12/22/11 Using the original face as a guide, I used the screwdriver to punch screw holes in the MarsChariot f... | Hits: 1318 Size: 91.92 KB Posted: 12/22/11 The [url=http://classicbroncos.com/forums/index.php]MarsChariot[/url] face will make the new voltmet... | Hits: 1226 Size: 90.86 KB Posted: 12/22/11 The last step is to add a drop of glue (I used E6000) to hold the face flat against the support peg ... |
Hits: 1136 Size: 80.57 KB Posted: 3/4/12 This is the last time it'll have that useless ALT gauge...
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[url=http://www.supermotors.n... | Hits: 1963 Size: 92.16 KB Posted: 3/4/12 During the rewiring, I added these 4-pin connectors to make the cluster more modular. Note that the... | Hits: 1179 Size: 111.66 KB Posted: 3/4/12 The paper face is slightly too large, but it's easy to trim.
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[url=http://www.supermotors... | Hits: 1148 Size: 93.98 KB Posted: 3/4/12 A few minutes with some tin snips turned a piece of scrap metal into a new backplate. | Hits: 1229 Size: 83.27 KB Posted: 3/4/12 A few sketch lines locate the the gauge studs. The shoulders fit 11/32" holes, and a little wa... |
Hits: 1587 Size: 109.29 KB Posted: 3/4/12 The paper insulator prevents the hot side from shorting to the plate; the steel washer on the ground... | Hits: 1377 Size: 91.83 KB Posted: 3/4/12 If the driver's angle doesn't show the whole face, I might redo the backplate to shift the gauge inb... | Hits: 1248 Size: 96.7 KB Posted: 3/4/12 Accurate enough! | Hits: 2442 Size: 88.81 KB Posted: 3/4/12 Even the 2G alternator was too much for the stock ammeter splice (C205); good thing this circuit has... | Hits: 1167 Size: 81.7 KB Posted: 3/4/12 Just a shot of the clearance behind the cluster. This truck has a LOT of extra wiring since the who... |
Hits: 1216 Size: 88 KB Posted: 3/4/12 Just a shot of the clearance behind the cluster. This truck has a LOT of extra wiring since the who... | Hits: 1294 Size: 86.12 KB Posted: 3/4/12 Just a shot of the clearance behind the cluster. This truck has a LOT of extra wiring since the who... | Hits: 1436 Size: 75.93 KB Posted: 3/5/12 Looks like the backplate I made is OK - the meter's face is visible. | | |