I tried simply pulling, and the needle wouldn't come off the shaft.  So I put a few drops of WD-40 o...
Hits: 1194
Size: 46.79 KB
Posted: 5/14/09
I tried simply pulling, and the needle wouldn't come off the shaft. So I put a few drops of WD-40 o...
I found this cluster in a truck that was about to be crushed, so it only cost a few bucks.  I'm goin...
Hits: 987
Size: 56.43 KB
Posted: 12/22/11
I found this cluster in a truck that was about to be crushed, so it only cost a few bucks. I'm goin...
The old cable-drive speedo is top-of-the-list to go.  I'm hoping to find an electrically-driven spee...
Hits: 1408
Size: 51.89 KB
Posted: 12/22/11
The old cable-drive speedo is top-of-the-list to go. I'm hoping to find an electrically-driven spee...
There's not much depth to work with, but the steel case should make mods easy.
Hits: 907
Size: 41.97 KB
Posted: 12/22/11
There's not much depth to work with, but the steel case should make mods easy.
The simple face should also be easy to work with.
Hits: 905
Size: 50.38 KB
Posted: 12/22/11
The simple face should also be easy to work with.
Parts

[url=http://www.supermotors.net/vehicles/registry/media/874262][img]http://www.supermotors....
Hits: 1076
Size: 51.24 KB
Posted: 12/22/11
Parts [url=http://www.supermotors.net/vehicles/registry/media/874262][img]http://www.supermotors....
Parts

[url=http://www.supermotors.net/vehicles/registry/media/874262][img]http://www.supermotors....
Hits: 1021
Size: 51.41 KB
Posted: 12/22/11
Parts [url=http://www.supermotors.net/vehicles/registry/media/874262][img]http://www.supermotors....
Speedo
Hits: 983
Size: 34.53 KB
Posted: 12/22/11
Speedo
Speedo
Hits: 939
Size: 35.1 KB
Posted: 12/22/11
Speedo
This [url=https://www.amazon.com/dp/B000FJU8I0/]Sunpro CP8215[/url] is the gauge used for the [url=h...
Hits: 1949
Size: 98.01 KB
Posted: 12/22/11
This [url=https://www.amazon.com/dp/B000FJU8I0/]Sunpro CP8215[/url] is the gauge used for the [url=h...
Step 1 is to remove the swaged bezel ring.  I just used a flathead screwdriver to pry the lip out al...
Hits: 1214
Size: 86.63 KB
Posted: 12/22/11
Step 1 is to remove the swaged bezel ring. I just used a flathead screwdriver to pry the lip out al...
Eventually, the lip was large enough to push the ring down & pry it off the gauge housing.
Hits: 1213
Size: 86.86 KB
Posted: 12/22/11
Eventually, the lip was large enough to push the ring down & pry it off the gauge housing.
Only the gauge body inside will be reused.
Hits: 1229
Size: 85.11 KB
Posted: 12/22/11
Only the gauge body inside will be reused.
Remove the nuts, and the gauge body comes out of the housing.
Hits: 1242
Size: 99.59 KB
Posted: 12/22/11
Remove the nuts, and the gauge body comes out of the housing.
Use a jeweller's #0 phillips screwdriver to remove the face screws.
Hits: 1244
Size: 94.6 KB
Posted: 12/22/11
Use a jeweller's #0 phillips screwdriver to remove the face screws.
Behind the face is a resistor, a Zener diode, and a trim pot for calibrating the meter.  There's als...
Hits: 1361
Size: 103.01 KB
Posted: 12/22/11
Behind the face is a resistor, a Zener diode, and a trim pot for calibrating the meter. There's als...
This is the [url=http://classicbroncos.com/forums/index.php]MarsChariot[/url] face, cut out of gloss...
Hits: 1525
Size: 105.81 KB
Posted: 12/22/11
This is the [url=http://classicbroncos.com/forums/index.php]MarsChariot[/url] face, cut out of gloss...
Using the original face as a guide, I used the screwdriver to punch screw holes in the MarsChariot f...
Hits: 1284
Size: 94.13 KB
Posted: 12/22/11
Using the original face as a guide, I used the screwdriver to punch screw holes in the MarsChariot f...
The [url=http://classicbroncos.com/forums/index.php]MarsChariot[/url] face will make the new voltmet...
Hits: 1318
Size: 91.92 KB
Posted: 12/22/11
The [url=http://classicbroncos.com/forums/index.php]MarsChariot[/url] face will make the new voltmet...
The last step is to add a drop of glue (I used E6000) to hold the face flat against the support peg ...
Hits: 1226
Size: 90.86 KB
Posted: 12/22/11
The last step is to add a drop of glue (I used E6000) to hold the face flat against the support peg ...
This is the last time it'll have that useless ALT gauge...

See also:

[url=http://www.supermotors.n...
Hits: 1136
Size: 80.57 KB
Posted: 3/4/12
This is the last time it'll have that useless ALT gauge... See also: [url=http://www.supermotors.n...
During the rewiring, I added these 4-pin connectors to make the cluster more modular.  Note that the...
Hits: 1963
Size: 92.16 KB
Posted: 3/4/12
During the rewiring, I added these 4-pin connectors to make the cluster more modular. Note that the...
The paper face is slightly too large, but it's easy to trim.

See also:

[url=http://www.supermotors...
Hits: 1179
Size: 111.66 KB
Posted: 3/4/12
The paper face is slightly too large, but it's easy to trim. See also: [url=http://www.supermotors...
A few minutes with some tin snips turned a piece of scrap metal into a new backplate.
Hits: 1148
Size: 93.98 KB
Posted: 3/4/12
A few minutes with some tin snips turned a piece of scrap metal into a new backplate.
A few sketch lines locate the the gauge studs.  The shoulders fit 11/32" holes, and a little wa...
Hits: 1229
Size: 83.27 KB
Posted: 3/4/12
A few sketch lines locate the the gauge studs. The shoulders fit 11/32" holes, and a little wa...
The paper insulator prevents the hot side from shorting to the plate; the steel washer on the ground...
Hits: 1587
Size: 109.29 KB
Posted: 3/4/12
The paper insulator prevents the hot side from shorting to the plate; the steel washer on the ground...
If the driver's angle doesn't show the whole face, I might redo the backplate to shift the gauge inb...
Hits: 1377
Size: 91.83 KB
Posted: 3/4/12
If the driver's angle doesn't show the whole face, I might redo the backplate to shift the gauge inb...
Accurate enough!
Hits: 1248
Size: 96.7 KB
Posted: 3/4/12
Accurate enough!
Even the 2G alternator was too much for the stock ammeter splice (C205); good thing this circuit has...
Hits: 2442
Size: 88.81 KB
Posted: 3/4/12
Even the 2G alternator was too much for the stock ammeter splice (C205); good thing this circuit has...
Just a shot of the clearance behind the cluster.  This truck has a LOT of extra wiring since the who...
Hits: 1167
Size: 81.7 KB
Posted: 3/4/12
Just a shot of the clearance behind the cluster. This truck has a LOT of extra wiring since the who...
Just a shot of the clearance behind the cluster.  This truck has a LOT of extra wiring since the who...
Hits: 1216
Size: 88 KB
Posted: 3/4/12
Just a shot of the clearance behind the cluster. This truck has a LOT of extra wiring since the who...
Just a shot of the clearance behind the cluster.  This truck has a LOT of extra wiring since the who...
Hits: 1294
Size: 86.12 KB
Posted: 3/4/12
Just a shot of the clearance behind the cluster. This truck has a LOT of extra wiring since the who...
Looks like the backplate I made is OK - the meter's face is visible.
Hits: 1436
Size: 75.93 KB
Posted: 3/5/12
Looks like the backplate I made is OK - the meter's face is visible.
  

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