door project1.JPG
1050 hits | 39.62 KB | Posted: 3/15/05

cruddy picture but shows first door cut out. folding the outer skin over to provide the door with s...
picture006.jpg
1142 hits | 25.87 KB | Posted: 3/16/05

this is a day time shot for RAFFA. shows where I cut the back side. front is cut and folded over ...
IM000179.JPG
630 hits | 46.22 KB | Posted: 3/19/05

hand relief for handle
IM000180.JPG
542 hits | 40.15 KB | Posted: 3/19/05

crappy plug welded holes from lock and handle. these will get bondo to finish them off.
IM000181.JPG
526 hits | 56.64 KB | Posted: 3/19/05

this is depicting where I will mount the mirror...and why I left so much material on this edge of th...
IM000183.JPG
524 hits | 65.14 KB | Posted: 3/19/05

Tools used for job
IM000182.JPG
486 hits | 46.32 KB | Posted: 3/19/05

scrap
IM000185.JPG
541 hits | 44.73 KB | Posted: 3/19/05

latch access hole is retained.
IM000188.JPG
549 hits | 66.27 KB | Posted: 3/19/05

my Workmate 200 is invaluable here cause I'm working alone
IM000191.JPG
532 hits | 53.5 KB | Posted: 3/19/05

Had to steal a piece of an old A/C compressor cover to make this filler. little thicker and easier ...
IM000193.JPG
554 hits | 53.89 KB | Posted: 3/19/05

20 ga sheet metal recovered from door skin makes it easy to follow the contours of the old window op...
IM000198.JPG
613 hits | 41.4 KB | Posted: 3/19/05

height it will sit at when installed. I saw no need to have it go any lower than the seat height.
IM000196.JPG
931 hits | 46.43 KB | Posted: 3/19/05

trying to hold the new door in place and take a decent picture of how it will look....not sure I got...
IM000197.JPG
1074 hits | 35.18 KB | Posted: 3/19/05

another attempt
IM000184.JPG
1070 hits | 43.29 KB | Posted: 3/19/05

better shot of latch access hole
IM000206.JPG
613 hits | 54.6 KB | Posted: 3/20/05

the pins @5.99+ tax each
IM000208.JPG
578 hits | 63.63 KB | Posted: 3/20/05

unplug the two shown
IM000209.JPG
565 hits | 49.11 KB | Posted: 3/20/05

scribe line around original hinges and remove door
IM000212.JPG
519 hits | 53.77 KB | Posted: 3/20/05

fit new pins and install
IM000213.JPG
607 hits | 48.92 KB | Posted: 3/20/05

IM000217.JPG
526 hits | 55.34 KB | Posted: 3/20/05

IM000214.JPG
523 hits | 57.19 KB | Posted: 3/20/05

IM000210.JPG
522 hits | 29.81 KB | Posted: 3/20/05

grind the bottom of the pin off to allow it to come off
IM000186.JPG
507 hits | 49.58 KB | Posted: 3/22/05

IM000216.JPG
582 hits | 40.61 KB | Posted: 3/22/05

IM000203.JPG
616 hits | 46.88 KB | Posted: 3/22/05

IM000201.JPG
561 hits | 32.84 KB | Posted: 3/22/05

IM000200.JPG
483 hits | 27.14 KB | Posted: 3/22/05

IM000225.JPG
543 hits | 58.68 KB | Posted: 3/25/05

before...changed design of cut out
IM000226.JPG
545 hits | 42.83 KB | Posted: 3/25/05

after complete with mirror
IM000313.JPG
676 hits | 62.51 KB | Posted: 5/22/05

IM000314.JPG
774 hits | 58.74 KB | Posted: 5/22/05


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