cart as we started the wire cleanup.JPG
459 hits | 65.71 KB | Posted: 7/10/08

I poped the cover and saw a wiring mess. i needed to charge the battery and add a new protected ligh...
negitive wire as i started.JPG
438 hits | 61.5 KB | Posted: 7/10/08

i start with the negitive side first. the battery connector was corroded and the wire in poor condit...
old negitive wire.JPG
455 hits | 53.25 KB | Posted: 7/10/08

I removed the negitive wire from the battery and the solinoid pack. I was surprised there was nothin...
new battery connector.JPG
489 hits | 50.93 KB | Posted: 7/10/08

I got new marine battery connectors. these were not to bad price and allowed a fast connection.
negitive wire 3.JPG
461 hits | 49.28 KB | Posted: 7/10/08

this was an off the shelf negitive cable. it was 15" it has loops on both ends.
negitive wire 4.JPG
455 hits | 50.91 KB | Posted: 7/10/08

I put the new battery connector in place. i used a socket and tapped it home with a hammer.
negitive wire 02.JPG
493 hits | 50.34 KB | Posted: 7/10/08

I masked off the threads and sprayed the connector with battery sealer.
new negitive wire.JPG
538 hits | 58.72 KB | Posted: 7/10/08

I ran the new negitive wire the same way the old one went. this looks alot better. i had to wait 3 d...
POS wire cleanup.JPG
636 hits | 48.06 KB | Posted: 7/10/08

I got the new POS wires in and now time to swap. here it is as i started.
POS wire cleanup 02.JPG
475 hits | 62.38 KB | Posted: 7/10/08

The connector almost rotted off. i found a power line to the lights and a red with white stripe wire...
POS wire cleanup 03.JPG
449 hits | 42.38 KB | Posted: 7/10/08

Here are the 2 new POS cables. one to the started / generator and the other to the new power take of...
POS wire cleanup 04.JPG
436 hits | 46.3 KB | Posted: 7/10/08

I cleaned the battery post and installed the new connector. i I got lucky and had some red with whit...
POS wire cleanup 05.JPG
442 hits | 55.7 KB | Posted: 7/10/08

If you look closely you can see the red heat shrink and the new wire.
wire cleanup.JPG
440 hits | 38.97 KB | Posted: 7/10/08

here is the re-routed red wire
power tap placement.JPG
443 hits | 49.71 KB | Posted: 7/10/08

I get these power taps from chevy trucks and suburbans at the junk yard. i needed to find a spot tha...
power tap 02.JPG
486 hits | 51.99 KB | Posted: 7/10/08

I marked the spot and drilled a couple holes---making sure it was clear under the cover and do not d...
power tap 03.JPG
457 hits | 48.73 KB | Posted: 7/10/08

I used a couple bolts and washers and lock washers to hold the tap in place.
POS wire cleanup 06.JPG
459 hits | 59.51 KB | Posted: 7/10/08

I added a loop connector to the red/white wire and added it to the power tap.
POS wire cleanup 07.JPG
440 hits | 67.11 KB | Posted: 7/10/08

Time to feed the power tap.
POS wire cleanup 08.JPG
437 hits | 58.69 KB | Posted: 7/10/08

Here is the new wire connected to power tap. this is alittle over kill but i did not want to have a ...
POS wire cleanup 11.JPG
461 hits | 56.87 KB | Posted: 7/10/08

i was going to run a mini fuse at the power tap for each line. i found this cool fuse block and deci...
POS wire cleanup 10.JPG
474 hits | 61.92 KB | Posted: 7/10/08

here is the fuse holder and the main power tap.
POS wire cleanup 09.JPG
461 hits | 57.62 KB | Posted: 7/10/08

here is a close up of the fuse box it hold 4 circuits. i drilled and bolted it to the wheel well lik...

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