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1847 hits | 83.17 KB | Posted: 12/10/06
Ready for surgery. FYI this is no where a complete rebuild how-to just documenting my experience.

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2223 hits | 51.18 KB | Posted: 12/10/06
Old loose and wet power steering gear box.

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2525 hits | 68.36 KB | Posted: 12/10/06

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2639 hits | 67.18 KB | Posted: 12/10/06
Use a pit arm puller. You can get one from AutoZone.

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2799 hits | 82.52 KB | Posted: 12/10/06
Gearbox apart.

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2584 hits | 79.15 KB | Posted: 12/10/06
This is with the ball guid and holder removed to extract the balls.

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2625 hits | 63.21 KB | Posted: 12/10/06
Balls removed.

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2094 hits | 75.27 KB | Posted: 12/12/06
Here is a shot of the large nut and pointing to the allen screw which secures it.

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2549 hits | 75.66 KB | Posted: 12/12/06
Remove the dust shield and clip.

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2144 hits | 71.98 KB | Posted: 12/12/06
Here is a shot of the seals from AutoZone. They were PowerCraft brand I think.

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2097 hits | 71.41 KB | Posted: 12/12/06
Here is the new seals on the worm. They stretch some, but don't stretch them to much as they really ...

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2007 hits | 79.67 KB | Posted: 12/12/06
Removing the valve housing seal and bearing. I used a large sock and and extension to tap it out. Ca...

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2007 hits | 72.76 KB | Posted: 12/12/06
New seal for the valve housing.

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2643 hits | 73.08 KB | Posted: 12/12/06
Don't forget to put the lock nut and valve housing onto the worm before feeding in the balls.

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2077 hits | 63.8 KB | Posted: 12/12/06
Ready to be put back together. When you feed the balls, make sure the ball guide is installed, or th...

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1867 hits | 53.91 KB | Posted: 12/12/06
A little thread lock for the bolts that will not be touching the power steering fluid.

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1881 hits | 65.65 KB | Posted: 12/12/06
Installing the sector shaft. Lube the gears with a little clean power steering fluid to easy this as...

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1850 hits | 73.08 KB | Posted: 12/12/06
Don't have a rubber mallet? No sweat! Use a old towels double over to soften the blows. Warning this...

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1912 hits | 58.03 KB | Posted: 12/12/06
Finished Product!

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1839 hits | 56.19 KB | Posted: 12/12/06
Scratch that, sector shaft is cracked! HAHA good thing I bought this one from pick-n-pull and I have...