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exflange1.jpg I hate U-clamps, so I'm building flanges to bolt the muffler on, like a '96 Bronco's.  I'll use the one currently under my '83 to set this flange's position & rotation before welding.  If I can't find another original '96 muffler for this truck, I'll build one from a Walker stainless muffler, a locally-bent stainless tailpipe, and I'll make a stainless flange.

This flange fits the pipe so well that I can position & rotate it by hand, but it stays where I put it.

[url=https://www.supermotors.net/registry/media/1075926][img]https://www.supermotors.net/getfile/1075926/thumbnail/08muffler39a.jpg[/img][/url] . [url=https://www.supermotors.net/registry/media/933303][img]https://www.supermotors.net/getfile/933303/thumbnail/exhaustefi.jpg[/img][/url] . [url=https://www.supermotors.net/registry/media/933373][img]https://www.supermotors.net/getfile/933373/thumbnail/mufflg96.gif[/img][/url] . [url=https://www.supermotors.net/registry/media/933441][img]https://www.supermotors.net/getfile/933441/thumbnail/mufflg96.jpg[/img][/url]
exflange1.jpg | Hits: 1146 | Posted on: 10/27/15 | View original size (1.71 MB)

I hate U-clamps, so I'm building flanges to bolt the muffler on, like a '96 Bronco's. I'll use the one currently under my '83 to set this flange's position & rotation before welding. If I can't find another original '96 muffler for this truck, I'll build one from a Walker stainless muffler, a locally-bent stainless tailpipe, and I'll make a stainless flange.

This flange fits the pipe so well that I can position & rotate it by hand, but it stays where I put it.

. . .