Hydraulic Clutch Linkage
To determine if the clutch master cylinder push rod and cross-shaft lever pin are in the correct relationship, disconnect the push rod and note if it will reassemble to the pin. When the pushrod is disconnected from the pin, the clutch master cylinder piston is fully retracted rearward and the clutch pedal blade is contacting the rubber bumper up stop. If the two components are not in alignment, perform the following only in this sequence:
1. Tighten left side clutch pedal attaching nut left side.
2. Install clutch master cylinder push rod to the cross-shaft lever pin.
3. Stroke clutch pedal several times to reset position of shaft to pedal slot.
(NOTE: Step 4 is mandatory.)
4. Again, remove the clutch master cylinder push rod from lever pin and evaluate alignment. If the two components are still not in alignment, replace the cross-shaft lever. If the push rod is aligned with the pin, no further action is required.
Clutch Pedal Lever Removal (~'87-96)
1. Disconnect clutch master cylinder push rod from clutch and brake pedal pivot shaft lever pin. Use a small screwdriver or putty knife to wedge between lever and snap-in bushing.
2. Remove attaching nut.
3. Pry lever from clutch and brake pedal pivot shaft.
Installation (~'87-96)
NOTE: ALWAYS install a new shaft lever following any service on the clutch master cylinder or brake and clutch pedal assembly. Failure to do so could result in improper master cylinder push rod initialization, leading to premature clutch failure.
1. Snap the new lever (pin) to the clutch master cylinder push rod bushing.
2. Install lever onto clutch and brake pedal pivot shaft.
3. Finish tightening down clutch master cylinder, pedal bracket or brake booster if required.
4. Install attaching nut finger-tight.
5. Inspect clutch pedal position. Make sure it is against the "up" stop.
6. Tighten attaching nut allowing knurled teeth on clutch and brake pedal pivot shaft to cut matching teeth in lever for correct positioning.
For more info on lever replacement, read this caption:
For more info on clutch diagnosis, read this caption:
For clutch pedal box wear, read this page:
