Spindle Differences '80-96
In addition to the ~'92 loss of a spindle stud (leaving 5) and the addition of 2 notches in the spindle flange for the (Bronco only) 4WABS sensor used on '93-96 Broncos only, the spindle was also redesigned in ~'95 to match the revised 2-piece inner wheel seal. F150 spindle flanges were not notched or drilled for the 4WABS sensor, but are otherwise identical to the corresponding Bronco's.
I suspect the slot was lengthened around '86 for the self-locking spindle nut, but I haven't confirmed that.
'87-early '88 spindles for manual (top-hat flange-style) hub locks are significantly shorter overall, take a 1-piece hub/rotor, and have 6 stud holes.
To remove stuck spindles with a slide hammer, use
Sunex 10208, Lisle 22200, KD 3910, or OTC 4543-6 or
7502.
To prevent them from sticking again, clean ALL the rust from the bores & stickouts, and apply anti-seize lube.
Early D-head 3/8"
Spicer 363261 spindle stud (6 per spindle) and
Spicer 357041 3/8" nut.
See also:
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D44IFS Bills of Material (Dana Part Numbers):
610062-1 Standard 3.00 80 1/2-ton
610062-2 Standard 3.00 80 1/2-ton
610062-3 Standard 3.50 80 1/2-ton
610062-4 Standard 3.50 80 1/2-ton
610062-5 Trac Lok 3.50 80 1/2-ton
610062-6 Trac Lok 3.50 80 1/2-ton
610062-7 Standard 3.00 80 1/2-ton
610062-8 Standard 3.00 80 1/2-ton
610062-9 Standard 3.50 80 1/2-ton
610062-10 Standard 3.50 80 1/2-ton
610062-11 Trac Lok 3.50 80 1/2-ton
610062-12 Trac Lok 3.50 80 1/2-ton
610062-13 Standard 3.00 80 1/2-ton
610062-14 Standard 3.00 80 1/2-ton
610062-15 Standard 3.50 80 1/2-ton
610062-16 Standard 3.50 80 1/2-ton
610062-17 Trac Lok 3.50 80 1/2-ton
610062-18 Trac Lok 3.50 80 1/2-ton
610062-19 Standard 3.00 80 1/2-ton
610063-1 Standard 3.54 80 3/4-ton
610063-2 Standard 3.54 80 3/4-ton
610063-3 Trac Lok 3.54 80 3/4-ton
610063-4 Trac Lok 3.54 80 3/4-ton
610063-5 Standard 4.09 80 3/4-ton
610063-6 Standard 3.54 80 3/4-ton
610146-1 Standard 3.00 81 3/4 & 1-ton
610146-2 Trac Lok 3.00 81 3/4 & 1-ton
610146-3 Standard 3.54 81 3/4 & 1-ton
610146-4 Trac Lok 3.54 81 3/4 & 1-ton
610146-5 Standard 3.00 81 3/4 & 1-ton
610146-6 Standard 3.54 81 3/4 & 1-ton
610146-7 Standard 3.54 81 3/4 & 1-ton
610146-8 Standard 4.09 81 3/4 & 1-ton
610146-9 Trac Lok 3.54 81 3/4 & 1-ton
610185-1 Standard 3.00 81 & 82 1/2-ton
610185-2 Standard 3.00 81 & 82 1/2-ton
610185-3 Standard 3.50 81 & 82 1/2-ton
610185-4 Standard 3.50 81 & 82 1/2-ton
610185-5 Trac Lok 3.50 81 & 82 1/2-ton
610185-6 Trac Lok 3.50 81 & 82 1/2-ton
610185-7 Standard 3.50 81 & 82 1/2-ton
610185-8 Standard 3.00 81 & 82 1/2-ton
610185-9 Standard 3.00 81 & 82 1/2-ton
610185-10 Standard 3.50 81 & 82 1/2-ton
610185-11 Standard 3.50 81 & 82 1/2-ton
610185-12 Trac Lok 3.50 81 & 82 1/2-ton
610185-13 Standard 3.50 81 & 82 1/2-ton
610185-14 Standard 3.07 81 & 82 1/2-ton
610185-15 Standard 3.07 81 & 82 1/2-ton
610185-16 Trac Lok 3.54 81 & 82 1/2-ton
610185-17 Standard 3.54 81 & 82 1/2-ton
610185-18 Standard 3.54 81 & 82 1/2-ton
610166-1 Standard 3.50 81.5 & 82 F150 SnowPlow
610166-2 Standard 3.50 81.5 & 82 F150 SnowPlow
610166-3 Trac Lok 3.00 81.5 & 82 F150 SnowPlow
610168-1 Standard 3.00 83 1/2-ton
610168-2 Standard 3.50 83 1/2-ton
610168-3 Trac Lok 3.50 83 1/2-ton
610168-4 Standard 3.00 83 1/2-ton
610168-5 Standard 3.00 83 1/2-ton
610168-6 Standard 3.50 83 1/2-ton
610168-7 Standard 3.50 83 1/2-ton
610168-8 Trac Lok 3.50 83 1/2-ton
610168-9 Standard 3.07 83 1/2-ton
610168-10 Standard 3.07 83 1/2-ton
610168-11 Trac Lok 3.54 83 1/2-ton
610168-12 Standard 3.54 83 1/2-ton
610168-13 Standard 3.54 83 1/2-ton
610167-2 Standard 3.50 83 F150 SnowPlow
610167-4 Standard 3.54 83 F150 SnowPlow
610169-1 Standard 3.00 83 3/4 & 1-ton
610169-2 Standard 3.54 83 3/4 & 1-ton
610169-3 Standard 3.00 83 3/4 & 1-ton
610169-4 Standard 3.54 83 3/4 & 1-ton
610169-5 Standard 3.54 83 3/4 & 1-ton
610169-6 Standard 4.09 83 3/4 & 1-ton
610169-7 Trac Lok 3.54 83 3/4 & 1-ton
610178-1 Standard 3.07 84 1/2-ton
610178-2 Standard 3.07 84 1/2-ton
610178-3 Trac Lok 3.54 84 1/2-ton
610178-4 Standard 3.54 84 1/2-ton
610178-5 Standard 3.54 84 1/2-ton
610178-9 Standard 3.07 84 1/2-ton
610178-10 Standard 3.07 84 1/2-ton
610178-11 Trac Lok 3.54 84 1/2-ton
610178-12 Trac Lok 3.54 84 1/2-ton
610178-13 Trac Lok 3.54 84 1/2-ton
610177-1 Standard 3.54 84 F150 SnowPlow
610177-4 Standard 3.54 84 F150 SnowPlow
610179-1 Standard 3.54 84 3/4 & 1-ton
610179-2 Standard 3.54 84 3/4 & 1-ton
610179-3 Standard 3.54 84 3/4 & 1-ton
610179-4 Standard 3.54 84 3/4 & 1-ton
610179-5 Standard 3.54 84 3/4 & 1-ton
610179-6 Standard 4.09 84 3/4 & 1-ton
610179-7 Trac Lok 3.54 84 3/4 & 1-ton
610179-8 Trac Lok 3.54 84 3/4 & 1-ton
610198-1 Standard 3.07 84.5 & 85 1/2-ton
610198-2 Standard 3.07 84.5 & 85 1/2-ton
610198-3 Trac Lok 3.54 84.5 & 85 1/2-ton
610198-4 Standard 3.54 84.5 & 85 1/2-ton
610198-5 Standard 3.54 84.5 & 85 1/2-ton
610198-9 Standard 3.07 84.5 & 85 1/2-ton
610198-10 Standard 3.07 84.5 & 85 1/2-ton
610198-11 Trac Lok 3.54 84.5 & 85 1/2-ton
610198-12 Standard 3.54 84.5 & 85 1/2-ton
610198-13 Standard 3.54 84.5 & 85 1/2-ton
610198-14 Standard 3.50 84.5 & 85 1/2-ton
610198-15 Standard 3.50 84.5 & 85 1/2-ton
610198-16 Trac Lok 3.50 84.5 & 85 1/2-ton
610198-17 Standard 4.09 84.5 & 85 1/2-ton
610198-18 Trac Lok 4.09 84.5 & 85 1/2-ton
610197-1 Standard 3.54 84.5 & 85 F150 SnowPlow
610197-4 Standard 3.54 84.5 & 85 F150 SnowPlow
610197-5 Standard 3.50 84.5 & 85 F150 SnowPlow
610199-1 Standard 3.54 84.5 & 85 3/4-ton
610199-2 Standard 3.54 84.5 & 85 3/4-ton
610199-3 Standard 3.54 84.5 & 85 3/4-ton
610199-4 Standard 3.54 84.5 & 85 3/4-ton
610199-5 Standard 3.54 84.5 & 85 3/4-ton
610199-6 Standard 4.09 84.5 & 85 3/4-ton
610199-7 Trac Lok 3.54 84.5 & 85 3/4-ton
610199-8 Standard 4.09 84.5 & 85 3/4-ton
610199-9 Trac Lok 4.09 84.5 & 85 3/4-ton
610199-10 Trac Lok 4.09 84.5 & 85 3/4-ton
610229-1 Standard 3.54 85 3/4-ton
610229-2 Standard 3.54 85 3/4-ton
610229-3 Standard 3.54 85 3/4-ton
610229-4 Trac Lok 3.54 85 3/4-ton
610229-5 Standard 4.09 85 3/4-ton
610229-6 Trac Lok 4.09 85 3/4-ton
610231-1 Standard 3.54 85 3/4 & 1-ton
610231-2 Standard 3.54 85 3/4 & 1-ton
610231-3 Standard 4.09 85 3/4 & 1-ton
610231-4 Trac Lok 3.54 85 3/4 & 1-ton
610231-5 Standard 4.09 85 3/4 & 1-ton
610231-6 Trac Lok 4.09 85 3/4 & 1-ton
610241-1 Standard 3.07 85.5 1/2-ton
610241-2 Trac Lok 3.54 85.5 1/2-ton
610241-3 Standard 3.54 85.5 1/2-ton
610241-4 Standard 3.50 85.5 1/2-ton
610241-5 Trac Lok 3.50 85.5 1/2-ton
610241-6 Standard 4.09 85.5 1/2-ton
610241-7 Trac Lok 4.09 85.5 1/2-ton
610242-1 Standard 3.54 85.5 F150 SnowPlow
610242-2 Standard 3.50 85.5 F150 SnowPlow
610243-1 Standard 3.54 88.5 3/4-ton
610243-2 Standard 3.54 88.5 3/4-ton
610243-3 Standard 4.09 88.5 3/4-ton
610243-4 Trac Lok 3.54 88.5 3/4-ton
610243-5 Standard 4.09 88.5 3/4-ton
610243-6 Trac Lok 4.09 88.5 3/4-ton
610261-1 Standard 3.07 86 1/2-ton
610261-2 Standard 3.54 86 1/2-ton
610261-3 Standard 3.50 86 1/2-ton
610262-1 Standard 3.07 86 1/2-ton
610262-2 Trac Lok 3.54 86 1/2-ton
610262-3 Standard 3.54 86 1/2-ton
610262-4 Standard 3.50 86 1/2-ton
610262-5 Trac Lok 3.50 86 1/2-ton
610262-6 Standard 4.09 86 1/2-ton
610262-7 Trac Lok 4.09 86 1/2-ton
610263-1 Standard 3.54 86 F150 SnowPlow
610263-2 Standard 3.50 86 F150 SnowPlow
610264-1 Standard 3.54 86 & 87 3/4-ton
610264-2 Standard 3.54 86 & 87 3/4-ton
610264-3 Standard 4.09 86 & 87 3/4-ton
610264-4 Trac Lok 3.54 86 & 87 3/4-ton
610264-5 Standard 4.09 86 & 87 3/4-ton
610264-6 Trac Lok 4.09 86 & 87 3/4-ton
610267-1 Standard 3.07 87 & 88 1/2-ton
610267-2 Trac Lok 3.54 87 & 88 1/2-ton
610267-3 Standard 3.54 87 & 88 1/2-ton
610267-4 Standard 3.50 87 & 88 1/2-ton
610267-6 Standard 4.09 87 & 88 1/2-ton
610268-1 Standard 3.07 87 & 88 1/2-ton
610268-2 Standard 3.54 87 & 88 1/2-ton
610266-1 Standard 3.54 87 & 88 SnowPlow
610266-2 Standard 3.50 87 & 88 SnowPlow
610306-1 Standard 3.54 88 3/4-ton
610306-2 Standard 4.09 88 3/4-ton
610309-1 Standard 3.07 88.5 F150 SnowPlow
610309-2 Trac Lok 3.54 88.5 F150 SnowPlow
610309-3 Standard 3.54 88.5 F150 SnowPlow
610309-4 Standard 4.09 88.5 F150 SnowPlow
610311-1 Standard 3.54 88.5 - 91 1/2-ton
610311-2 Standard 4.09 88.5 - 91 1/2-ton
610310-1 Standard 3.07 88.5 - 92 1/2-ton
610310-2 Standard 3.54 88.5 - 92 1/2-ton
610335-1 Standard 3.07 88.5 - 92 1/2-ton
610335-2 Trac Lok 3.54 88.5 - 92 1/2-ton
610335-3 Standard 3.54 88.5 - 92 1/2-ton
610335-4 Standard 4.09 88.5 - 92 1/2-ton
610407-1 Standard 3.07 92.5 1/2-ton
610407-3 Standard 3.54 92.5 1/2-ton
610408-1 Standard 3.07 92.5 1/2-ton
610408-3 Standard 3.54 92.5 1/2-ton
610408-4 Standard 4.09 92.5 1/2-ton
610408-6 Trac Lok 3.54 92.5 1/2-ton
610408-7 Standard 3.07 92.5 1/2-ton
610408-9 Standard 3.54 92.5 1/2-ton
610411-1 Standard 3.07 93 & 93.5 Bronco
610411-2 Trac Lok 3.54 93 & 93.5 Bronco
610411-3 Standard 3.54 93 & 93.5 Bronco
610411-4 Standard 4.09 93 & 93.5 Bronco
610411-7 Standard 3.07 93 & 93.5 Bronco
610411-8 Standard 3.54 93 & 93.5 Bronco
610414-1 Standard 3.07 93 & 93.5 F150
610414-3 Standard 3.54 93 & 93.5 F150
610414-4 Standard 4.09 93 & 93.5 F150
610414-6 Trac Lok 3.54 93 & 93.5 F150
610414-7 Standard 3.07 93 & 93.5 F150
610414-9 Standard 3.54 93 & 93.5 F150
610443-3 Standard 3.54 94 - 96 Bronco
610443-9 Standard 3.54 94 - 96 Bronco
610447-3 Standard 3.54 94 - 96 Bronco
610447-9 Standard 3.54 94 - 96 Bronco
610447-10 Standard 3.54 94 - 96 Bronco
610444-1 Standard 3.07 94 F150
610444-2 Standard 3.31 94 F150
610444-3 Standard 3.54 94 F150
610444-4 Standard 4.09 94 F150
610444-5 Trac Lok 3.31 94 F150
610444-6 Trac Lok 3.54 94 F150
610444-7 Standard 3.07 94 F150
610444-8 Standard 3.31 94 F150
610444-9 Standard 3.54 94 F150
610446-1 Standard 3.07 95 & 96 F150
610446-2 Standard 3.31 95 & 96 F150
610446-3 Standard 3.54 95 & 96 F150
610446-5 Trac Lok 3.31 95 & 96 F150
610446-6 Trac Lok 3.54 95 & 96 F150
610446-10 Standard 3.07 95 & 96 F150
610446-11 Standard 3.31 95 & 96 F150
610446-12 Standard 3.54 95 & 96 F150
610608-1 Standard 3.54 96.5 Bronco
610608-2 Standard 3.54 96.5 Bronco
610607-1 Standard 3.07 96.5 F150
610607-2 Standard 3.31 96.5 F150
610607-3 Standard 3.54 96.5 F150
610607-4 Standard 4.09 96.5 F150
610607-5 Trac Lok 3.31 96.5 F150
610607-6 Trac Lok 3.54 96.5 F150
610607-7 Standard 3.07 96.5 F150
610607-8 Standard 3.31 96.5 F150
610607-9 Standard 3.54 96.5 F150