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07leakman.jpg Note that the crappy exhaust manifold gasket didn't even touch half the lip of the manifold, which is why it blew out here.

[url=https://www.supermotors.net/registry/media/1170781][img]https://www.supermotors.net/getfile/1170781/thumbnail/exhmangask.jpg[/img][/url]

To check for flatness, I cleaned this face with a 12" double-cut file across 3 ports at a time.  It was still true.  If it had been warped, I'd have had it machined flat.

Left F4TZ9430E; Right F4TZ9431E; pair [url=https://www.amazon.com/dp/B0B87JK3GM]cheap new imports are OK[/url] (do NOT use gaskets)
[url=https://www.amazon.com/dp/B0002UEN1A]High-temperature silicone[/url]
Manifold-to-head bolt: short 392016S4301; short w/short stud 389201S; long 381732S; long w/long stud [url=https://www.amazon.com/dp/B0CVYKZF8K]388469S[/url]; long w/short stud 386197S; (Dorman left set  [url=https://www.amazon.com/dp/B00068PTH0]03405[/url]; right set [url=https://www.amazon.com/dp/B0094ECO20]03407B[/url] or [url=https://www.amazon.com/dp/B00068OITK]03407[/url])
Spark plug heat shield F2UZ12A406A/[url=https://www.amazon.com/dp/B000O01HP8]F4TZ12A406BA[/url]
Manifold-to-flange stud: 391104S2; nut 375636S7; (Dorman [url=https://www.amazon.com/dp/B001FKEXV6]03135[/url])
Manifold-to-EGR (5.8L only) tube: F0TZ9D477A (Dorman [url=https://www.amazon.com/dp/B002YCE22Y]598101[/url], [url=https://www.amazon.com/dp/B0CQ4YFMF7]cheapo[/url])

[url=https://www.supermotors.net/registry/media/1168560][img]https://www.supermotors.net/getfile/1168560/thumbnail/exmanflghdwr.jpg[/img][/url]
07leakman.jpg | Hits: 3127 | Posted on: 11/30/09 | View original size (707.25 KB)

Note that the crappy exhaust manifold gasket didn't even touch half the lip of the manifold, which is why it blew out here.



To check for flatness, I cleaned this face with a 12" double-cut file across 3 ports at a time. It was still true. If it had been warped, I'd have had it machined flat.

Left F4TZ9430E; Right F4TZ9431E; pair cheap new imports are OK (do NOT use gaskets)
High-temperature silicone
Manifold-to-head bolt: short 392016S4301; short w/short stud 389201S; long 381732S; long w/long stud 388469S; long w/short stud 386197S; (Dorman left set 03405; right set 03407B or 03407)
Spark plug heat shield F2UZ12A406A/F4TZ12A406BA
Manifold-to-flange stud: 391104S2; nut 375636S7; (Dorman 03135)
Manifold-to-EGR (5.8L only) tube: F0TZ9D477A (Dorman 598101, cheapo)