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radiator17.jpg Some GENTLE pressure on the tank seam stopped the tiny leak there.  As long as the cap ONLY holds ~13psi, this radiator should last many more years.

If I had gotten the impression that the leaks couldn't be sealed, I'd have returned the radiator to the JY for exchange, or credit until they got a better one.

[url=https://www.supermotors.net/registry/media/895145][img]https://www.supermotors.net/getfile/895145/thumbnail/radiatorexploded.jpg[/img][/url] . [url=https://www.supermotors.net/registry/media/1172532][img]https://www.supermotors.net/getfile/1172532/thumbnail/fincheck.jpg[/img][/url] . [url=https://www.supermotors.net/registry/media/1074225][img]https://www.supermotors.net/getfile/1074225/thumbnail/08hxs3.jpg[/img][/url]

For more info, [url=http://www.fourdoorbronco.com/board/showthread.php?t=5230]read this article[/url] that fully explains the cooling system, and [url=http://www.fourdoorbronco.com/board/showthread.php?5659-Radiator-repair-tank-removal-and-install.]this one[/url] that explains how to rebuild a plastic-tank radiator at home.

UPDATE:  6/5/15 the Left tank blew out farther down on the side, and I replaced it with a new one from 1800RADIATOR.  I may open this old one up and fiddle with it.
radiator17.jpg | Hits: 1420 | Posted on: 9/7/12 | View original size (1.96 MB)

Some GENTLE pressure on the tank seam stopped the tiny leak there. As long as the cap ONLY holds ~13psi, this radiator should last many more years.

If I had gotten the impression that the leaks couldn't be sealed, I'd have returned the radiator to the JY for exchange, or credit until they got a better one.

. .

For more info, read this article that fully explains the cooling system, and this one that explains how to rebuild a plastic-tank radiator at home.

UPDATE: 6/5/15 the Left tank blew out farther down on the side, and I replaced it with a new one from 1800RADIATOR. I may open this old one up and fiddle with it.